Investigation on the Rotational Dynamics of a Timing Belt Drive Including an Oval Driving Pulley

Recent developments in timing belt drive for the automotive engine have seen the use of non-circular pulleys. This study presents an experimental and numerical investigation on this type of transmission including an oval pulley. A specific test rig has been designed to enable the identification of the proper effect of an oval pulley on the transmission dynamics. The belt tensions, the speeds, and torques of the driving and driven pulleys were measured and analyzed for three different transmission configurations: (1) circular driving pulley and oval driving pulley without (2) and/or with (3) load torque applied. Analyses were carried out in the time and frequency domains by considering the driving pulley rotation angle as a reference. In parallel a numerical model has been developed, it accounts for the specific motions of the belt seating/unseating points on the oval pulley and its neighboring pulleys. The model considers the variation of lengths for the belt spans adjacent to the oval pulley. This induces variable longitudinal stiffness and influences the transmission dynamics that is predicted versus time and compared with experiments. The phasing angle of the oval driving pulley was adjustable in order to study its influence. With no resistant torque applied, it was found that, for low-speeds, the oval pulley has a pure kinematic effect on the transmission dynamics. When a load torque is applied, the effectiveness of the oval pulley regarding the belt tensions and transmission error fluctuations is verified experimentally for some specific intervals of the phasing angle.