Repair welding is a popular method to repair the leakage zone in tube-to-tubesheet joint of shell-tube heat exchangers. But the repaired residual stresses are generated inevitably and have a great effect on stress corrosion cracking (SCC). In this paper, the effects of repair welding on residual stress were studied by finite element method (FEM) and neutron diffraction measurement. The original weld residual stresses calculated by FEM showed good agreement with neutron diffraction measurement results. After repair welding, the transverse residual stresses change very little while the longitudinal residual stresses are increased in the repair zone. In the nonrepair zone, both the transverse and longitudinal stresses are decreased. The repair welding times have little effect on residual stress distribution. With the increase of welding length and heat input, the residual stresses increase. Repair opposite to the original welding direction is recommended because the opposite welding direction minimizes the residual stresses.
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April 2018
Research-Article
Determination of Repair Weld Residual Stress in a Tube to Tube-Sheet Joint by Neutron Diffraction and the Finite Element Method
Yun Luo,
Yun Luo
State Key Laboratory of Heavy Oil Processing,
College of Chemical Engineering,
China University of Petroleum (East China),
Qingdao 266580, China
College of Chemical Engineering,
China University of Petroleum (East China),
Qingdao 266580, China
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Wenchun Jiang,
Wenchun Jiang
State Key Laboratory of Heavy Oil Processing,
College of Chemical Engineering,
China University of Petroleum (East China),
Qingdao 266580, China
e-mail: jiangwenchun@126.com
College of Chemical Engineering,
China University of Petroleum (East China),
Qingdao 266580, China
e-mail: jiangwenchun@126.com
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Dongfeng Chen,
Dongfeng Chen
Department of Nuclear Physics,
China Institute of Atomic Energy,
Beijing 102413, China
China Institute of Atomic Energy,
Beijing 102413, China
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Robert C. Wimpory,
Robert C. Wimpory
Helmholtz Centre Berlin for Materials
and Energy,
Hahn Meitner Platz 1,
Berlin 14109, Germany
and Energy,
Hahn Meitner Platz 1,
Berlin 14109, Germany
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Meijuan Li,
Meijuan Li
Department of Nuclear Physics,
China Institute of Atomic Energy,
Beijing 102413, China
China Institute of Atomic Energy,
Beijing 102413, China
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Xiaolong Liu
Xiaolong Liu
Department of Nuclear Physics,
China Institute of Atomic Energy,
Beijing 102413, China
e-mail: liuxiaolong@ciae.ac.cn
China Institute of Atomic Energy,
Beijing 102413, China
e-mail: liuxiaolong@ciae.ac.cn
Search for other works by this author on:
Yun Luo
State Key Laboratory of Heavy Oil Processing,
College of Chemical Engineering,
China University of Petroleum (East China),
Qingdao 266580, China
College of Chemical Engineering,
China University of Petroleum (East China),
Qingdao 266580, China
Wenchun Jiang
State Key Laboratory of Heavy Oil Processing,
College of Chemical Engineering,
China University of Petroleum (East China),
Qingdao 266580, China
e-mail: jiangwenchun@126.com
College of Chemical Engineering,
China University of Petroleum (East China),
Qingdao 266580, China
e-mail: jiangwenchun@126.com
Dongfeng Chen
Department of Nuclear Physics,
China Institute of Atomic Energy,
Beijing 102413, China
China Institute of Atomic Energy,
Beijing 102413, China
Robert C. Wimpory
Helmholtz Centre Berlin for Materials
and Energy,
Hahn Meitner Platz 1,
Berlin 14109, Germany
and Energy,
Hahn Meitner Platz 1,
Berlin 14109, Germany
Meijuan Li
Department of Nuclear Physics,
China Institute of Atomic Energy,
Beijing 102413, China
China Institute of Atomic Energy,
Beijing 102413, China
Xiaolong Liu
Department of Nuclear Physics,
China Institute of Atomic Energy,
Beijing 102413, China
e-mail: liuxiaolong@ciae.ac.cn
China Institute of Atomic Energy,
Beijing 102413, China
e-mail: liuxiaolong@ciae.ac.cn
1Corresponding authors.
Contributed by the Pressure Vessel and Piping Division of ASME for publication in the JOURNAL OF PRESSURE VESSEL TECHNOLOGY. Manuscript received August 14, 2017; final manuscript received December 28, 2017; published online February 20, 2018. Assoc. Editor: Hardayal S. Mehta.
J. Pressure Vessel Technol. Apr 2018, 140(2): 021404 (8 pages)
Published Online: February 20, 2018
Article history
Received:
August 14, 2017
Revised:
December 28, 2017
Citation
Luo, Y., Jiang, W., Chen, D., Wimpory, R. C., Li, M., and Liu, X. (February 20, 2018). "Determination of Repair Weld Residual Stress in a Tube to Tube-Sheet Joint by Neutron Diffraction and the Finite Element Method." ASME. J. Pressure Vessel Technol. April 2018; 140(2): 021404. https://doi.org/10.1115/1.4039069
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