Abstract

The tubes in the U-bend region of a recirculating type of nuclear steam generator are subjected to cross-flow of a two-phase mixture of steam and water. There is a concern that these tubes may experience flow-induced vibration, including the damaging effects of fluidelastic instability. This two-part series of papers presents the results of flow-induced vibration experiments performed by Canadian Nuclear Laboratories for the Electric Power Research Institute (EPRI) using the Multi-Span U-Bend test rig. The tube bundle is made of 22 U-bend tubes of 12.7 mm (0.5 in.) diameter, arranged in a rotated triangular configuration with a pitch-to-diameter ratio of 1.5. The test rig was equipped with variable clearance flat bar supports at two different locations to investigate a variety of tube and flat-bar support configurations. The primary purpose of the overall project was to study the occurrence of in-plane (or streamwise) fluidelastic instability in a U-tube bundle with flat-bar tube supports with clearances or preloads. Initially, the test rig was configured for tests in air-flow using an industrial air blower. Then tests with two-phase refrigerant (R-134a) were performed. Part I of this two-part series describes the test rig, experimental setup and some of the challenges encountered, and the results of experiments with air flows. Part II will present results of tests using refrigerant two-phase flows.

References

1.
Haslinger
,
K. H.
, and
Steininger
,
D.
,
1995
, “
Vibration Response of a U-Tube Bundle With Anti-Vibration Bar Supports Due to Turbulence and Fluidelastic Excitations
,”
J. Fluids Struct.
,
9
(
8
), pp.
805
834
.10.1006/jfls.1995.1047
2.
Weaver
,
D. S.
,
Ziada
,
S.
,
Au-Yang
,
M. K.
,
Chen
,
S. S.
,
Païdoussis
,
M. P.
, and
Pettigrew
,
M. J.
,
2000
, “
Flow-Induced Vibrations in Power and Process Plant Components—Progress and Prospects
,”
ASME J. Pressure Vessel Technol.
,
122
(
3
), pp.
339
348
.10.1115/1.556190
3.
Pettigrew
,
M. J.
, and
Taylor
,
C. E.
,
2003
, “
Vibration Analysis of Shell-and-Tube Heat Exchangers: An Overview—Part 1: Flow, Damping, Fluidelastic Instability
,”
J. Fluids Struct.
,
18
(
5
), pp.
469
483
.10.1016/j.jfluidstructs.2003.08.007
4.
Pettigrew
,
M. J.
, and
Taylor
,
C. E.
,
2003
, “
Vibration Analysis of Shell-and-Tube Heat Exchangers: An Overview—Part 2: Vibration Response, Fretting-Wear, Guidelines
,”
J. Fluids Struct.
,
18
(
5
), pp.
485
500
.10.1016/j.jfluidstructs.2003.08.008
5.
Ibrahim
,
R. A.
,
2010
, “
Overview of Mechanics of Pipes Conveying Fluids – Part I: Fundamental Studies
,”
ASME J. Pressure Vessel Technol.
,
132
(
3
), p.
034001
.10.1115/1.4001271
6.
Janzen
,
V. P.
,
Hagberg
,
E. G.
,
Pettigrew
,
M. J.
, and
Taylor
,
C. E.
,
2005
, “
Fluidelastic Instability and Work-Rate Measurements of Steam-Generator U-Tubes in Air-Water Cross-Flow
,”
ASME J. Pressure Vessel Technol.
,
127
(
1
), pp.
84
91
.10.1115/1.1849229
7.
Violette
,
R.
,
Pettigrew
,
M. J.
, and
Mureithi
,
N.
,
2006
, “
Fluidelastic Instability of an Array of Tubes Preferentially Flexible in the Flow Direction Subjected to Two-Phase Cross Flow
,”
ASME J. Pressure Vessel Technol.
,
128
(
1
), pp.
148
159
.10.1115/1.2138064
8.
Mureithi
,
N.
,
Zhang
,
C.
,
Rüel
,
M.
, and
Pettigrew
,
M. J.
,
2005
, “
Fluidelastic Instability Tests on an Array of Tubes Preferentially Flexible in the Flow Direction
,”
J. Fluids Struct.
,
21
(
1
), pp.
75
87
.10.1016/j.jfluidstructs.2005.03.010
9.
United States Nuclear Regulatory Commission (U.S.NRC
),
2012
, “
San Onofre Nuclear Generating Station, Unit 2—Confirmatory Action Letter—Actions to Address Steam Generator Tube Degradation
,” United States Nuclear Regulatory Commission, North Bethesda, MD, Accession Number: ML122850320.https://www.nrc.gov/docs/ML1228/ML12285A263.pdf
10.
Nakamura
,
T.
,
Fujita
,
Y.
, and
Sumitani
,
T.
,
2014
, “
Study on in-Flow Fluidelastic Instability of Triangular Tube Arrays Subjected to Air Cross Flow
,”
ASME J. Pressure Vessel Technol.
,
136
(
5
), p.
051302
.10.1115/1.4027618
11.
Hassan
,
M.
, and
Weaver
,
D. S.
,
2015
, “
The Effect of Flat Bar Supports on Streamwise Fluidelastic Instability in Heat Exchanger Tube Arrays
,”
ASME J. Pressure Vessel Technol.
,
137
(
6
), p.
061302
.10.1115/1.4029973
12.
Keogh
,
D. B.
, and
Meskell
,
C.
,
2015
, “
Streamwise Fluidelastic Instability in a Deformed Rotated Triangular Tube Array With Pitch-to-Diameter Ratio of 1.375
,”
ASME
Paper No. PVP2015-45481. 10.1115/PVP2015-45481
13.
Olala
,
S.
, and
Mureithi
,
N. W.
,
2017
, “
Prediction of Streamwise Fluidelastic Instability of a Tube Array in Two-Phase Flow and Effect of Frequency Detuning
,”
ASME J. Pressure Vessel Technol.
,
139
(
3
), p.
031301
.10.1115/1.4034467
14.
Mohany
,
A.
,
Janzen
,
V. P.
,
Feenstra
,
P.
, and
King
,
S.
,
2012
, “
Experimental and Numerical Characterization of Flow-Induced Vibration of U-Tubes
,”
ASME J. Pressure Vessel Technol.
,
134
(
1
), p.
011301
.10.1115/1.4004796
15.
Fricker
,
A. J.
,
1992
, “
Numerical Analysis of the Fluidelastic Vibration of a Steam Generator Tube With Loose Supports
,”
J. Fluids Struct.
,
6
(
1
), pp.
85
107
.10.1016/0889-9746(92)90057-A
16.
Frick
,
T. M.
,
Sobek
,
E.
, and
Reavis
,
J. R.
,
1984
, “
Overview on the Development and Implementation of Methodologies to Compute Vibration and Wear of Steam Generator Tubes
,” ASME Symposium on Flow-Induced Vibrations, Vol. 3: Vibration in Heat Exchangers, New Orleans, LA, Dec. 9–14, pp.
149
161
.
17.
Lever
,
J.H.
, and
Rzentkowski
,
G.
,
1989
, “An Investigation Into the Post-Stable Behavior of a Tube Array in Cross-Flow,”
ASME J. Pressure Vessel Technol.
,
111
(
4
), pp.
457
465
10.1115/1.3265704.
18.
Chen
,
S. S.
, and
Jendrzejczyk
,
J. A.
,
1988
, “
Characteristics of Fluidelastic Instability of Tube Rows in Crossflow
,”
ASME J. Pressure Vessel Technol.
, 110(
1
), pp.
1
5
.10.1115/1.3265562
19.
Hara
,
F.
,
1987
, “
Vibration of a Single Row of Circular Cylinders Subjected to Two-Phase Cross Flow
,”
Proceedings of the International Conference on Flow Induced Vibrations, BHRA, Bowness-on-Windermere
,
UK
, May 12–14, Paper No. E1, pp.
203
210
.
20.
Feenstra
,
P.
,
Sawadogo
,
T.
,
Smith
,
B.
,
Janzen
,
V.
,
Cothron
,
H.
, and
Kil
,
S.
,
2022
, “
Investigations of In-Plane Fluidelastic Instability in a Multi-Span u-Bend Tube Array – Part II: Tests in Two-Phase Flow
,”
ASME J. Pressure Vessel Technol.
,
145
(2), p. 021403.10.1115/1.4056467
21.
Weaver
,
D. S.
, and
Schneider
,
W.
,
1983
, “
The Effect of Flat Bar Supports on the Crossflow Induced Response of Heat Exchanger U-Tubes
,”
ASME J. Eng. Power
,
105
(
4
), pp.
775
781
.10.1115/1.3227481
22.
Elhelaly
,
A.
,
Hassan
,
M.
,
Mohany
,
A.
, and
Eid Moussa
,
S.
,
2020
, “
Effect of the Flow Approach Angle on the Dynamics of Loosely-Supported Tube Arrays
,”
Nucl. Eng. Des.
,
368
, p.
110802
.10.1016/j.nucengdes.2020.110802
23.
Sawadogo
,
T.
,
Smith
,
B.
, and
McLellan
,
A.
,
2022
, “
Effects of Tube-Support Clearance and Preload on in-Plane Fluidelastic Instability of Tube Arrays
,”
J. Fluids Struct.
,
115
, p. 103783.10.1016/j.jfluidstructs.2022.103783
24.
Connors
,
H. J.
,
1970
, “
Fluidelastic Vibration of Tube Arrays Excited by Cross-Flow
,” Paper.https://www.semanticscholar.org/paper/Fluidelastic-Vibration-of-Tube-Arrays-Excited-by-Connors/b493bc48a7b0d74acde26ee98915b28e1d2ce2c7
25.
Azuma
,
S.
,
Morita
,
H.
,
Hirota
,
K.
,
Kondo
,
Y.
,
Utsumi
,
S.
,
Komuro
,
Y.
,
Kawakami
,
R.
,
Nariai
,
T.
, and
Nishikawa
,
Y.
,
2018
, “
Investigation of Critical Flow Velocity of a Triangular U-Tube Bundle Subjected to Two-Phase Flow
,”
Presented at the Ninth International Symposium on Fluid-Structure Interactions, Flow-Sound Interactions, Flow-Induced Vibration & Noise
(
FIV2018
),
Toronto, ON
, July 8–11.https://www.semanticscholar.org/paper/FIV-2018-148-INVESTIGATION-OF-CRITICAL-FLOW-OF-A-TOAzuma/ff470f50c643c83017488a453eb0df20a8238db2
26.
Paiudoussis
,
M. P.
, and
Price
,
S. J.
,
1988
, “
The Mechanisms Underlying Flow-Induced Instabilities of Cylinder Arrays in Crossflow
,”
J. Fluid Mech.
,
187
, pp.
45
59
.10.1017/S0022112088000333
You do not currently have access to this content.