This paper reports on a polymer stamp-based mechanical exfoliation method for producing thin (<1 μm) graphite sheets from a highly ordered pyrolytic graphite (HOPG) source by tailoring key exfoliation process parameters, utilizing in-plane shear oscillation during exfoliation, and controlling the thickness of a polydimethylsiloxane (PDMS) stamp. Experiments on the effect of high frequency in-plane shear oscillation and the effect of PDMS stamp thickness are designed to reduce the thickness of exfoliated layers and to minimize surface morphological variations. Results show that the exfoliated sheets consist of a range of layer thicknesses, surface areas, and surface morphological features. The exfoliated HOPG sheets are also found to be thinner, more electrically and thermally conductive, and of higher quality than commercially available pyrolytic graphite sheets.
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March 2019
Research-Article
Polymer Stamp-Based Mechanical Exfoliation of Thin High-Quality Pyrolytic Graphite Sheets
David Hahn,
David Hahn
The George W. Woodruff School of
Mechanical Engineering,
Georgia Institute of Technology,
Atlanta, GA 30332
e-mail: dhahn7@gatech.edu
Mechanical Engineering,
Georgia Institute of Technology,
Atlanta, GA 30332
e-mail: dhahn7@gatech.edu
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Buddhika Jayasena,
Buddhika Jayasena
The George W. Woodruff School
of Mechanical Engineering,
Georgia Institute of Technology,
Atlanta, GA 30332
e-mail: buddhikaphd@gmail.com
of Mechanical Engineering,
Georgia Institute of Technology,
Atlanta, GA 30332
e-mail: buddhikaphd@gmail.com
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Zhigang Jiang,
Zhigang Jiang
School of Physics,
Georgia Institute of Technology,
Atlanta, GA 30332
e-mail: zhigang.jiang@physics.gatech.edu
Georgia Institute of Technology,
Atlanta, GA 30332
e-mail: zhigang.jiang@physics.gatech.edu
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Shreyes N. Melkote
Shreyes N. Melkote
The George W. Woodruff School
of Mechanical Engineering,
Georgia Institute of Technology,
Atlanta, GA 30332
e-mail: shreyes.melkote@me.gatech.edu
of Mechanical Engineering,
Georgia Institute of Technology,
Atlanta, GA 30332
e-mail: shreyes.melkote@me.gatech.edu
Search for other works by this author on:
David Hahn
The George W. Woodruff School of
Mechanical Engineering,
Georgia Institute of Technology,
Atlanta, GA 30332
e-mail: dhahn7@gatech.edu
Mechanical Engineering,
Georgia Institute of Technology,
Atlanta, GA 30332
e-mail: dhahn7@gatech.edu
Buddhika Jayasena
The George W. Woodruff School
of Mechanical Engineering,
Georgia Institute of Technology,
Atlanta, GA 30332
e-mail: buddhikaphd@gmail.com
of Mechanical Engineering,
Georgia Institute of Technology,
Atlanta, GA 30332
e-mail: buddhikaphd@gmail.com
Zhigang Jiang
School of Physics,
Georgia Institute of Technology,
Atlanta, GA 30332
e-mail: zhigang.jiang@physics.gatech.edu
Georgia Institute of Technology,
Atlanta, GA 30332
e-mail: zhigang.jiang@physics.gatech.edu
Shreyes N. Melkote
The George W. Woodruff School
of Mechanical Engineering,
Georgia Institute of Technology,
Atlanta, GA 30332
e-mail: shreyes.melkote@me.gatech.edu
of Mechanical Engineering,
Georgia Institute of Technology,
Atlanta, GA 30332
e-mail: shreyes.melkote@me.gatech.edu
Contributed by the Manufacturing Engineering Division of ASME for publication in the JOURNAL OF MICRO-AND NANO-MANUFACTURING. Manuscript received February 9, 2019; final manuscript received April 10, 2019; published online May 15, 2019. Assoc. Editor: Michael Cullinan.
J. Micro Nano-Manuf. Mar 2019, 7(1): 011005 (7 pages)
Published Online: May 15, 2019
Article history
Received:
February 9, 2019
Revised:
April 10, 2019
Citation
Hahn, D., Jayasena, B., Jiang, Z., and Melkote, S. N. (May 15, 2019). "Polymer Stamp-Based Mechanical Exfoliation of Thin High-Quality Pyrolytic Graphite Sheets." ASME. J. Micro Nano-Manuf. March 2019; 7(1): 011005. https://doi.org/10.1115/1.4043502
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