The method of roll molding is proposed as an alternative to compression molding for low-cost, high-throughput manufacturing of metal-based microchannel structures. Elemental aluminum- and copper- based microchannel arrays with depths of ∼600 μm and depth:width ratios ≥2:1 were successfully fabricated by roll molding at room temperature. Morphologies of roll molded Al and Cu microchannels were examined in detail. Response of roll molding was characterized by measuring depths of roll molded microchannels as a function of the normal loading force per width. This response of roll molding was further shown to scale with the flow stress of roll molded material. Roll molding offers the potential of fabricating microchannel structures with large footprints in a continuous manner.
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March 2014
Research-Article
Roll Molding of Microchannel Arrays on Al and Cu Sheet Metals: A Method for High-Throughput Manufacturing
W. J. Meng
W. J. Meng
e-mail: wmeng1@lsu.edu
Industrial Engineering,
Louisiana State University,
Baton Rouge, LA 70803
Department of Mechanical and
Industrial Engineering,
Louisiana State University,
2508 Patrick F. Taylor Hall
, Baton Rouge, LA 70803
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Bin Lu
e-mail: blu2@lsu.edu
W. J. Meng
e-mail: wmeng1@lsu.edu
Industrial Engineering,
Louisiana State University,
Baton Rouge, LA 70803
Department of Mechanical and
Industrial Engineering,
Louisiana State University,
2508 Patrick F. Taylor Hall
, Baton Rouge, LA 70803
Contributed by the Manufacturing Engineering Division of ASME for publication in the JOURNAL OF Micro- AND Nano-Manufacturing. Manuscript received July 3, 2013; final manuscript received November 6, 2013; published online December 4, 2013. Assoc. Editor: Ashutosh Sharma.
J. Micro Nano-Manuf. Mar 2014, 2(1): 011007 (9 pages)
Published Online: December 4, 2013
Article history
Received:
July 3, 2013
Revision Received:
November 6, 2013
Citation
Lu, B., and Meng, W. J. (December 4, 2013). "Roll Molding of Microchannel Arrays on Al and Cu Sheet Metals: A Method for High-Throughput Manufacturing." ASME. J. Micro Nano-Manuf. March 2014; 2(1): 011007. https://doi.org/10.1115/1.4025978
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