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Journal Articles

On Kinematics in Sequential Three-Dimensional Stretch Bending: Analytical Springback Model

Taekwang Ha, Torgeir Welo, Geir Ringen, Jyhwen Wang
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. July 2023, 145(7): 071009.
Paper No: MANU-22-1539
DOI: https://doi.org/10.1115/1.4057027
Published Online: March 28, 2023
View Article titled, On Kinematics in Sequential Three-Dimensional Stretch Bending: Analytical Springback Model
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Topics: Computer simulation, Dimensions, Finite element analysis, Geometry, Kinematics, Machinery, Rotation, Shapes, Simulation, Yaw
Journal Articles

Simulating the Evolution of Non-Metallic Inclusions During the Forging Process

Brandon T. Mackey, Thomas Siegmund, Michael D. Sangid
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. July 2023, 145(7): 071008.
Paper No: MANU-22-1488
DOI: https://doi.org/10.1115/1.4057026
Published Online: March 28, 2023
View Article titled, Simulating the Evolution of Non-Metallic Inclusions During the Forging Process
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Topics: Deformation, Forging, Stress, Temperature, Separation (Technology), Cavities, Simulation, Finite element analysis
Journal Articles

Effect of Elongation of a Rod on Strain Inhomogeneity and Shape Change During the Compression-Type Forming Process

Joong-Ki Hwang
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. March 2023, 145(3): 031005.
Paper No: MANU-21-1249
DOI: https://doi.org/10.1115/1.4056071
Published Online: December 2, 2022
View Article titled, Effect of Elongation of a Rod on Strain Inhomogeneity and Shape Change During the Compression-Type Forming Process
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Topics: Compression, Deformation, Elongation, Finite element analysis, Friction, Rods, Shapes, Steel, Shear (Mechanics), Metals
Journal Articles

A Novel Heat-Assisted Three-Roll Incremental Rolling System for Flexible Rolling

Zilin Jiang, Qiang Zeng, Osman Anderoglu, Stuart Maloy, Kornel F. Ehmann, Jian Cao
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. January 2023, 145(1): 011013.
Paper No: MANU-22-1315
DOI: https://doi.org/10.1115/1.4056231
Published Online: December 1, 2022
View Article titled, A Novel Heat-Assisted Three-Roll Incremental Rolling System for Flexible Rolling
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Topics: Design, Electromagnetic induction, Heat, Heating, Machinery, Simulation, Simulation models, Rods, Carbon steel, Finite element analysis
Journal Articles

Shape Optimization of Flat Clinching Tools by Combining Finite Element Simulation and Response Surface Method

Huiyang Zhang, Chao Chen
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. February 2023, 145(2): 021013.
Paper No: MANU-22-1037
DOI: https://doi.org/10.1115/1.4055894
Published Online: November 7, 2022
View Article titled, Shape Optimization of Flat Clinching Tools by Combining Finite Element Simulation and Response Surface Method
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Topics: Finite element analysis, Finite element model, Response surface methodology, Shape optimization, Simulation, Stress, Tension, Optimization, Clamps (Tools), Mechanical properties
Journal Articles

Finite Element Analysis Model-Based Cautious Automatic Optimal Shape Control for Fuselage Assembly

Zhen Zhong, Shancong Mou, Jeffrey H. Hunt, Jianjun Shi
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. August 2022, 144(8): 081009.
Paper No: MANU-21-1289
DOI: https://doi.org/10.1115/1.4053501
Published Online: February 21, 2022
View Article titled, Finite Element Analysis Model-Based Cautious Automatic Optimal Shape Control for Fuselage Assembly
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Topics: Actuators, Finite element analysis, Manufacturing, Shapes, Algorithms, Stress, Optimization, Simulation
Journal Articles

A Comparison Between Hardness-Scaling and Ball-Indentation Techniques on Predicting Stress/Strain Distribution and Failure Behavior of Resistance Spot Welded Advanced High Strength Steel

Shiping Zhang, Ali Ghatei-Kalashami, Abdelbaset R. H. Midawi, Norman Y. Zhou
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. August 2022, 144(8): 081006.
Paper No: MANU-21-1547
DOI: https://doi.org/10.1115/1.4053730
Published Online: February 16, 2022
View Article titled, A Comparison Between Hardness-Scaling and Ball-Indentation Techniques on Predicting Stress/Strain Distribution and Failure Behavior of Resistance Spot Welded Advanced High Strength Steel
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Topics: Failure, Finite element analysis, Heat, High strength steel, Modeling, Stress, Stress-strain curves, Welding, Base metals, Mechanical properties
Journal Articles

Warm Forming Process for an AA5754 Train Window Panel

A. Piccininni, A. Lo Franco, G. Palumbo
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. June 2022, 144(6): 061003.
Paper No: MANU-21-1031
DOI: https://doi.org/10.1115/1.4052583
Published Online: October 29, 2021
View Article titled, Warm Forming Process for an AA5754 Train Window Panel
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Topics: Blanks, Deformation, Design, Finite element analysis, Heating, Metal stamping, Simulation, Temperature, Temperature distribution, Aluminum alloys
Journal Articles

Finite Element Modeling of Powder Bed Fusion at Part Scale by a Super-Layer Deposition Method Based on Level Set and Mesh Adaptation

Yancheng Zhang, Charles-André Gandin, Michel Bellet
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. May 2022, 144(5): 051001.
Paper No: MANU-21-1042
DOI: https://doi.org/10.1115/1.4052386
Published Online: October 19, 2021
View Article titled, Finite Element Modeling of Powder Bed Fusion at Part Scale by a Super-Layer Deposition Method Based on Level Set and Mesh Adaptation
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Topics: Computation, Construction, Finite element analysis, Heat, Heating, Modeling, Sensors, Simulation, Temperature, Heat transfer
Journal Articles

Integration of Design for Additive Manufacturing Constraints With Multimaterial Topology Optimization of Lattice Structures for Optimized Thermal and Mechanical Properties

Vysakh Venugopal, Matthew McConaha, Sam Anand
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. April 2022, 144(4): 041003.
Paper No: MANU-19-1601
DOI: https://doi.org/10.1115/1.4052193
Published Online: September 23, 2021
View Article titled, Integration of Design for Additive Manufacturing Constraints With Multimaterial Topology Optimization of Lattice Structures for Optimized Thermal and Mechanical Properties
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Topics: Density, Design, Filters, Finite element analysis, Materials properties, Optimization, Tensors, Thermal conductivity, Topology, Additive manufacturing
Journal Articles

A Study on Using Image-Based Machine Learning Methods to Develop Surrogate Models of Stamp Forming Simulations

Haosu Zhou, Qingfeng Xu, Zhenguo Nie, Nan Li
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. February 2022, 144(2): 021012.
Paper No: MANU-21-1029
DOI: https://doi.org/10.1115/1.4051604
Published Online: August 6, 2021
View Article titled, A Study on Using Image-Based Machine Learning Methods to Develop Surrogate Models of Stamp Forming Simulations
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Topics: Design, Engineering simulation, Finite element analysis, Machine learning, Multilayer perceptron, Scalars, Simulation, Interpolation, Metalworking, Simulation results
Journal Articles

Finite Element Analysis of the Effects of Process Representations on the Prediction of Residual Stresses and Chip Morphology in the Down-Milling of Ti6Al4V: Part I: Milling of Small Uncut Chip Thicknesses in the Micrometer Range With Finite Cutting Edge Radius

Nejah Tounsi, Tahany El-Wardany
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. January 2022, 144(1): 011010.
Paper No: MANU-20-1479
DOI: https://doi.org/10.1115/1.4051287
Published Online: July 5, 2021
View Article titled, Finite Element Analysis of the Effects of Process Representations on the Prediction of Residual Stresses and Chip Morphology in the Down-Milling of Ti6Al4V: Part I: Milling of Small Uncut Chip Thicknesses in the Micrometer Range With Finite Cutting Edge Radius
Open the PDF for Finite Element Analysis of the Effects of Process Representations on the Prediction of Residual Stresses and Chip Morphology in the Down-Milling of Ti6Al4V: Part I: Milling of Small Uncut Chip Thicknesses in the Micrometer Range With Finite Cutting Edge Radius in another window
Topics: Cutting, Finite element analysis, Machining, Milling, Stress, Constitutive equations, Finite element model, Residual stresses, Finite element methods
Journal Articles

Finite Element Analysis of the Effects of Process Representations on the Prediction of Residual Stresses and Chip Morphology in the Down-Milling of Ti6Al4V: Part II: Effect of Flank Wear and Conventional Uncut Chip Thicknesses in Milling With Finite Cutting Edge Radius

Nejah Tounsi, Tahany El-Wardany
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. January 2022, 144(1): 011011.
Paper No: MANU-20-1482
DOI: https://doi.org/10.1115/1.4051288
Published Online: July 5, 2021
View Article titled, Finite Element Analysis of the Effects of Process Representations on the Prediction of Residual Stresses and Chip Morphology in the Down-Milling of Ti6Al4V: Part II: Effect of Flank Wear and Conventional Uncut Chip Thicknesses in Milling With Finite Cutting Edge Radius
Open the PDF for Finite Element Analysis of the Effects of Process Representations on the Prediction of Residual Stresses and Chip Morphology in the Down-Milling of Ti6Al4V: Part II: Effect of Flank Wear and Conventional Uncut Chip Thicknesses in Milling With Finite Cutting Edge Radius in another window
Topics: Cutting, Milling, Wear, Stress, Modeling, Residual stresses, Finite element model, Finite element methods, Finite element analysis
Journal Articles

Development of FEA-ANN-Integrated Approach for Process Optimization of Coaxial One-Side Resistance Spot Welding of Al5052 and CFRP

Sendong Ren, Yunwu Ma, Ninshu Ma
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. January 2022, 144(1): 011004.
Paper No: MANU-21-1142
DOI: https://doi.org/10.1115/1.4051329
Published Online: July 1, 2021
View Article titled, Development of FEA-ANN-Integrated Approach for Process Optimization of Coaxial One-Side Resistance Spot Welding of Al5052 and CFRP
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Topics: Artificial neural networks, Carbon reinforced plastics, Finite element analysis, Welding, Temperature, Fracture (Materials)
Journal Articles

Finite Element Simulation Technique for Evaluation of Opening Stresses Under High Plasticity

Ans Al Rashid, Ramsha Imran, Zia Ullah Arif, Muhammad Yasir Khalid
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. December 2021, 143(12): 121005.
Paper No: MANU-21-1077
DOI: https://doi.org/10.1115/1.4051328
Published Online: June 22, 2021
View Article titled, Finite Element Simulation Technique for Evaluation of Opening Stresses Under High Plasticity
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Topics: Fatigue cracks, Finite element analysis, Fracture (Materials), Hardening, Kinematics, Low cycle fatigue, Plasticity, Simulation, Stress
Journal Articles

A Finite Element Study of Large Strain Extrusion Machining Using Modified Zerilli–Armstrong Constitutive Relation

Muralimohan Gurusamy, Karthik Palaniappan, H. Murthy, Balkrishna C. Rao
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. October 2021, 143(10): 101004.
Paper No: MANU-20-1567
DOI: https://doi.org/10.1115/1.4050652
Published Online: April 26, 2021
View Article titled, A Finite Element Study of Large Strain Extrusion Machining Using Modified Zerilli–Armstrong Constitutive Relation
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Topics: Extruding, Finite element analysis, Machining, Compression, Friction, Deformation
Journal Articles

An Efficient Multi-Scale Modeling Method that Reveals Coupled Effects Between Surface Roughness and Roll-Stack Deformation in Cold Sheet Rolling

Feng Zhang, Arif S. Malik
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. October 2021, 143(10): 101005.
Paper No: MANU-20-1422
DOI: https://doi.org/10.1115/1.4050714
Published Online: April 26, 2021
View Article titled, An Efficient Multi-Scale Modeling Method that Reveals Coupled Effects Between Surface Roughness and Roll-Stack Deformation in Cold Sheet Rolling
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Topics: Stiffness, Surface roughness, Finite element methods, Deformation, Finite element model, Cold rolling, Finite element analysis
Journal Articles

Numerical and Experimental Investigation of the Bending Zone in Free U-Bending

Zhen Qian, Yitian Zhao, Chang Wang, Sheng Liu, Ziliu Xiong, Paul A. Meehan, William J. T. Daniel, Shichao Ding
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. September 2021, 143(9): 091006.
Paper No: MANU-20-1336
DOI: https://doi.org/10.1115/1.4050180
Published Online: April 1, 2021
View Article titled, Numerical and Experimental Investigation of the Bending Zone in Free U-Bending
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Topics: Finite element analysis, Simulation, Tooling, Wear, Pressure, Blanks
Journal Articles

Characteristics and Mechanism of Top Burr Formation in Micro-Milling LF21

Yihan Luan, Xiaohong Lu, Pengrong Hou, Steven Y. Liang
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. July 2021, 143(7): 071004.
Paper No: MANU-20-1497
DOI: https://doi.org/10.1115/1.4049650
Published Online: February 26, 2021
View Article titled, Characteristics and Mechanism of Top Burr Formation in Micro-Milling LF21
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Topics: Cutting, Micromilling, Simulation models, Simulation, Finite element analysis
Journal Articles

Optimal Design of Fixture Layout for Compliant Part With Application in Ship Curved Panel Assembly

Juan Du, Changhui Liu, Jianfeng Liu, Yansong Zhang, Jianjun Shi
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. June 2021, 143(6): 061007.
Paper No: MANU-20-1359
DOI: https://doi.org/10.1115/1.4048954
Published Online: December 17, 2020
View Article titled, Optimal Design of Fixture Layout for Compliant Part With Application in Ship Curved Panel Assembly
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Topics: Design, Manufacturing, Ships, Stiffness, Deformation, Finite element analysis, Algorithms, Simulated annealing