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Journal Articles

AUDIT: Function a l Q u alification in A d ditive Manufacturing Via Physical and Dig i tal T wins

Michael Biehler, Reinaldo Mock, Shriyanshu Kode, Maham Mehmood, Palin Bhardwaj, Jianjun Shi
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. February 2024, 146(2): 021001.
Paper No: MANU-23-1400
https://doi.org/10.1115/1.4063655
Published Online: October 31, 2023
View Article titled, AUDIT: Function a l Q u alification in A d ditive Manufacturing Via Physical and Dig i tal T wins
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Topics: Additive manufacturing, Digital twin, Finite element analysis, Shapes, Simulation, Testing, Design, Manufacturing, Printing
Journal Articles

Hybrid Laser-Arc Welding-Induced Distortion Analysis of Large-Scale Thin-Walled Cruise Ship Structures

Liangfeng Li, Yansong Zhang
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. January 2024, 146(1): 011004.
Paper No: MANU-23-1281
https://doi.org/10.1115/1.4063109
Published Online: September 11, 2023
View Article titled, Hybrid Laser-Arc Welding-Induced Distortion Analysis of Large-Scale Thin-Walled Cruise Ship Structures
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Topics: Buckling, Deformation, Lasers, Ships, Welding, Finite element analysis
Journal Articles

Evolution of Microstructure in MLX ® 19 Maraging Steel During Rotary Friction Welding and Finite Element Modeling of the Process

Amborish Banerjee, Laurie Da Silva, Hitesh Sharma, Andrew Platts, Salaheddin Rahimi
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. October 2023, 145(10): 101011.
Paper No: MANU-23-1065
https://doi.org/10.1115/1.4063090
Published Online: August 16, 2023
View Article titled, Evolution of Microstructure in MLX ® 19 Maraging Steel During Rotary Friction Welding and Finite Element Modeling of the Process
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Topics: Deformation, Finite element analysis, Friction, Friction welding, Inertia (Mechanics), Modeling, Simulation, Steel, Stress, Temperature
Journal Articles

On Kinematics in Sequential Three-Dimensional Stretch Bending: Analytical Springback Model

Taekwang Ha, Torgeir Welo, Geir Ringen, Jyhwen Wang
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. July 2023, 145(7): 071009.
Paper No: MANU-22-1539
https://doi.org/10.1115/1.4057027
Published Online: March 28, 2023
View Article titled, On Kinematics in Sequential Three-Dimensional Stretch Bending: Analytical Springback Model
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Topics: Computer simulation, Dimensions, Finite element analysis, Geometry, Kinematics, Machinery, Rotation, Shapes, Simulation, Yaw
Journal Articles

Simulating the Evolution of Non-Metallic Inclusions During the Forging Process

Brandon T. Mackey, Thomas Siegmund, Michael D. Sangid
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. July 2023, 145(7): 071008.
Paper No: MANU-22-1488
https://doi.org/10.1115/1.4057026
Published Online: March 28, 2023
View Article titled, Simulating the Evolution of Non-Metallic Inclusions During the Forging Process
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Topics: Deformation, Forging, Stress, Temperature, Separation (Technology), Cavities, Simulation, Finite element analysis
Journal Articles

Effect of Elongation of a Rod on Strain Inhomogeneity and Shape Change During the Compression-Type Forming Process

Joong-Ki Hwang
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. March 2023, 145(3): 031005.
Paper No: MANU-21-1249
https://doi.org/10.1115/1.4056071
Published Online: December 2, 2022
View Article titled, Effect of Elongation of a Rod on Strain Inhomogeneity and Shape Change During the Compression-Type Forming Process
Open the PDF for Effect of Elongation of a Rod on Strain Inhomogeneity and Shape Change During the Compression-Type Forming Process in another window
Topics: Compression, Deformation, Elongation, Finite element analysis, Friction, Rods, Shapes, Steel, Shear (Mechanics), Metals
Journal Articles

A Novel Heat-Assisted Three-Roll Incremental Rolling System for Flexible Rolling

Zilin Jiang, Qiang Zeng, Osman Anderoglu, Stuart Maloy, Kornel F. Ehmann, Jian Cao
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. January 2023, 145(1): 011013.
Paper No: MANU-22-1315
https://doi.org/10.1115/1.4056231
Published Online: December 1, 2022
View Article titled, A Novel Heat-Assisted Three-Roll Incremental Rolling System for Flexible Rolling
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Topics: Design, Electromagnetic induction, Heat, Heating, Machinery, Simulation, Simulation models, Rods, Carbon steel, Finite element analysis
Journal Articles

Shape Optimization of Flat Clinching Tools by Combining Finite Element Simulation and Response Surface Method

Huiyang Zhang, Chao Chen
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. February 2023, 145(2): 021013.
Paper No: MANU-22-1037
https://doi.org/10.1115/1.4055894
Published Online: November 7, 2022
View Article titled, Shape Optimization of Flat Clinching Tools by Combining Finite Element Simulation and Response Surface Method
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Topics: Finite element analysis, Finite element model, Response surface methodology, Shape optimization, Simulation, Stress, Tension, Optimization, Clamps (Tools), Mechanical properties
Journal Articles

Finite Element Analysis Model-Based Cautious Automatic Optimal Shape Control for Fuselage Assembly

Zhen Zhong, Shancong Mou, Jeffrey H. Hunt, Jianjun Shi
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. August 2022, 144(8): 081009.
Paper No: MANU-21-1289
https://doi.org/10.1115/1.4053501
Published Online: February 21, 2022
View Article titled, Finite Element Analysis Model-Based Cautious Automatic Optimal Shape Control for Fuselage Assembly
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Topics: Actuators, Finite element analysis, Manufacturing, Shapes, Algorithms, Stress, Optimization, Simulation
Journal Articles

A Comparison Between Hardness-Scaling and Ball-Indentation Techniques on Predicting Stress/Strain Distribution and Failure Behavior of Resistance Spot Welded Advanced High Strength Steel

Shiping Zhang, Ali Ghatei-Kalashami, Abdelbaset R. H. Midawi, Norman Y. Zhou
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. August 2022, 144(8): 081006.
Paper No: MANU-21-1547
https://doi.org/10.1115/1.4053730
Published Online: February 16, 2022
View Article titled, A Comparison Between Hardness-Scaling and Ball-Indentation Techniques on Predicting Stress/Strain Distribution and Failure Behavior of Resistance Spot Welded Advanced High Strength Steel
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Topics: Failure, Finite element analysis, Heat, High strength steel, Modeling, Stress, Stress-strain curves, Welding, Base metals, Mechanical properties
Journal Articles

Warm Forming Process for an AA5754 Train Window Panel

A. Piccininni, A. Lo Franco, G. Palumbo
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. June 2022, 144(6): 061003.
Paper No: MANU-21-1031
https://doi.org/10.1115/1.4052583
Published Online: October 29, 2021
View Article titled, Warm Forming Process for an AA5754 Train Window Panel
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Topics: Blanks, Deformation, Design, Finite element analysis, Heating, Metal stamping, Simulation, Temperature, Temperature distribution, Aluminum alloys
Journal Articles

Finite Element Modeling of Powder Bed Fusion at Part Scale by a Super-Layer Deposition Method Based on Level Set and Mesh Adaptation

Yancheng Zhang, Charles-André Gandin, Michel Bellet
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. May 2022, 144(5): 051001.
Paper No: MANU-21-1042
https://doi.org/10.1115/1.4052386
Published Online: October 19, 2021
View Article titled, Finite Element Modeling of Powder Bed Fusion at Part Scale by a Super-Layer Deposition Method Based on Level Set and Mesh Adaptation
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Topics: Computation, Construction, Finite element analysis, Heat, Heating, Modeling, Sensors, Simulation, Temperature, Heat transfer
Journal Articles

Integration of Design for Additive Manufacturing Constraints With Multimaterial Topology Optimization of Lattice Structures for Optimized Thermal and Mechanical Properties

Vysakh Venugopal, Matthew McConaha, Sam Anand
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. April 2022, 144(4): 041003.
Paper No: MANU-19-1601
https://doi.org/10.1115/1.4052193
Published Online: September 23, 2021
View Article titled, Integration of Design for Additive Manufacturing Constraints With Multimaterial Topology Optimization of Lattice Structures for Optimized Thermal and Mechanical Properties
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Topics: Density, Design, Filters, Finite element analysis, Materials properties, Optimization, Tensors, Thermal conductivity, Topology, Additive manufacturing
Journal Articles

A Study on Using Image-Based Machine Learning Methods to Develop Surrogate Models of Stamp Forming Simulations

Haosu Zhou, Qingfeng Xu, Zhenguo Nie, Nan Li
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. February 2022, 144(2): 021012.
Paper No: MANU-21-1029
https://doi.org/10.1115/1.4051604
Published Online: August 6, 2021
View Article titled, A Study on Using Image-Based Machine Learning Methods to Develop Surrogate Models of Stamp Forming Simulations
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Topics: Design, Engineering simulation, Finite element analysis, Machine learning, Multilayer perceptron, Scalars, Simulation, Interpolation, Metalworking, Simulation results
Journal Articles

Finite Element Analysis of the Effects of Process Representations on the Prediction of Residual Stresses and Chip Morphology in the Down-Milling of Ti6Al4V: Part I: Milling of Small Uncut Chip Thicknesses in the Micrometer Range With Finite Cutting Edge Radius

Nejah Tounsi, Tahany El-Wardany
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. January 2022, 144(1): 011010.
Paper No: MANU-20-1479
https://doi.org/10.1115/1.4051287
Published Online: July 5, 2021
View Article titled, Finite Element Analysis of the Effects of Process Representations on the Prediction of Residual Stresses and Chip Morphology in the Down-Milling of Ti6Al4V: Part I: Milling of Small Uncut Chip Thicknesses in the Micrometer Range With Finite Cutting Edge Radius
Open the PDF for Finite Element Analysis of the Effects of Process Representations on the Prediction of Residual Stresses and Chip Morphology in the Down-Milling of Ti6Al4V: Part I: Milling of Small Uncut Chip Thicknesses in the Micrometer Range With Finite Cutting Edge Radius in another window
Topics: Cutting, Finite element analysis, Machining, Milling, Stress, Constitutive equations, Finite element model, Residual stresses, Finite element methods
Journal Articles

Finite Element Analysis of the Effects of Process Representations on the Prediction of Residual Stresses and Chip Morphology in the Down-Milling of Ti6Al4V: Part II: Effect of Flank Wear and Conventional Uncut Chip Thicknesses in Milling With Finite Cutting Edge Radius

Nejah Tounsi, Tahany El-Wardany
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. January 2022, 144(1): 011011.
Paper No: MANU-20-1482
https://doi.org/10.1115/1.4051288
Published Online: July 5, 2021
View Article titled, Finite Element Analysis of the Effects of Process Representations on the Prediction of Residual Stresses and Chip Morphology in the Down-Milling of Ti6Al4V: Part II: Effect of Flank Wear and Conventional Uncut Chip Thicknesses in Milling With Finite Cutting Edge Radius
Open the PDF for Finite Element Analysis of the Effects of Process Representations on the Prediction of Residual Stresses and Chip Morphology in the Down-Milling of Ti6Al4V: Part II: Effect of Flank Wear and Conventional Uncut Chip Thicknesses in Milling With Finite Cutting Edge Radius in another window
Topics: Cutting, Milling, Wear, Stress, Modeling, Residual stresses, Finite element model, Finite element methods, Finite element analysis
Journal Articles

Development of FEA-ANN-Integrated Approach for Process Optimization of Coaxial One-Side Resistance Spot Welding of Al5052 and CFRP

Sendong Ren, Yunwu Ma, Ninshu Ma
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. January 2022, 144(1): 011004.
Paper No: MANU-21-1142
https://doi.org/10.1115/1.4051329
Published Online: July 1, 2021
View Article titled, Development of FEA-ANN-Integrated Approach for Process Optimization of Coaxial One-Side Resistance Spot Welding of Al5052 and CFRP
Open the PDF for Development of FEA-ANN-Integrated Approach for Process Optimization of Coaxial One-Side Resistance Spot Welding of Al5052 and CFRP in another window
Topics: Artificial neural networks, Carbon reinforced plastics, Finite element analysis, Welding, Temperature, Fracture (Materials)
Journal Articles

Finite Element Simulation Technique for Evaluation of Opening Stresses Under High Plasticity

Ans Al Rashid, Ramsha Imran, Zia Ullah Arif, Muhammad Yasir Khalid
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. December 2021, 143(12): 121005.
Paper No: MANU-21-1077
https://doi.org/10.1115/1.4051328
Published Online: June 22, 2021
View Article titled, Finite Element Simulation Technique for Evaluation of Opening Stresses Under High Plasticity
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Topics: Fatigue cracks, Finite element analysis, Fracture (Materials), Hardening, Kinematics, Low cycle fatigue, Plasticity, Simulation, Stress
Journal Articles

A Finite Element Study of Large Strain Extrusion Machining Using Modified Zerilli–Armstrong Constitutive Relation

Muralimohan Gurusamy, Karthik Palaniappan, H. Murthy, Balkrishna C. Rao
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. October 2021, 143(10): 101004.
Paper No: MANU-20-1567
https://doi.org/10.1115/1.4050652
Published Online: April 26, 2021
View Article titled, A Finite Element Study of Large Strain Extrusion Machining Using Modified Zerilli–Armstrong Constitutive Relation
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Topics: Extruding, Finite element analysis, Machining, Compression, Friction, Deformation
Journal Articles

An Efficient Multi-Scale Modeling Method that Reveals Coupled Effects Between Surface Roughness and Roll-Stack Deformation in Cold Sheet Rolling

Feng Zhang, Arif S. Malik
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. October 2021, 143(10): 101005.
Paper No: MANU-20-1422
https://doi.org/10.1115/1.4050714
Published Online: April 26, 2021
View Article titled, An Efficient Multi-Scale Modeling Method that Reveals Coupled Effects Between Surface Roughness and Roll-Stack Deformation in Cold Sheet Rolling
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Topics: Stiffness, Surface roughness, Finite element methods, Deformation, Finite element model, Cold rolling, Finite element analysis