It is environmentally friendly to use water-based emulsion instead of the oil when cold drawing Al alloy production. In this research, adopting specially prepared water-based emulsion, contact angles and tribological properties of as-selected multilayer diamond films are clarified. The contact angle on diamond film is much smaller than that on WC-Co with the same surface roughness, and tribological behaviors of the diamond film are much better. The effects of surface roughness Ra of the film, lubrication, and water content in the emulsion W are studied, indicating that the contact angle increases with W or Ra. For the diamond film, lower Ra is beneficial for reducing the coefficient of friction (COF), Al alloy ball wear and oxidation, while lower W contributes to the reduction of the COF, ball oxidation, and coated disk wear. Finally, high-speed drawing of high-quality 6021 Al alloy wires (AWs) is accomplished, proving that using coated drawing dies, the water-based emulsion (W < 80 vol %) can totally replace oil, and coated dies under the water-based emulsion lubrication present much elongated lifetime and can guarantee the production quality, compared to uncoated ones under the oil lubrication, in spite of slightly severer wire oxidation.
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December 2018
Technical Briefs
High-Speed Drawing of Al Alloy Wire by Diamond-Coated Drawing Die Under Environmentally Friendly Water-Based Emulsion Lubrication
Xinchang Wang,
Xinchang Wang
School of Mechanical Engineering,
Shanghai Jiao Tong University,
Mechanical Building B318, Dongchuan Road 800,
Minhang District,
Shanghai 200240, China
e-mail: wangxinchang@sjtu.edu.cn
Shanghai Jiao Tong University,
Mechanical Building B318, Dongchuan Road 800,
Minhang District,
Shanghai 200240, China
e-mail: wangxinchang@sjtu.edu.cn
Search for other works by this author on:
Chengchuan Wang,
Chengchuan Wang
School of Mechanical Engineering,
Shanghai Jiao Tong University,
Shanghai 200240, China
Shanghai Jiao Tong University,
Shanghai 200240, China
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Xiaotian Shen,
Xiaotian Shen
School of Mechanical Engineering,
Shanghai Jiao Tong University,
Shanghai 200240, China
Shanghai Jiao Tong University,
Shanghai 200240, China
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Fanghong Sun
Fanghong Sun
School of Mechanical Engineering,
Shanghai Jiao Tong University,
Shanghai 200240, China
Shanghai Jiao Tong University,
Shanghai 200240, China
Search for other works by this author on:
Xinchang Wang
School of Mechanical Engineering,
Shanghai Jiao Tong University,
Mechanical Building B318, Dongchuan Road 800,
Minhang District,
Shanghai 200240, China
e-mail: wangxinchang@sjtu.edu.cn
Shanghai Jiao Tong University,
Mechanical Building B318, Dongchuan Road 800,
Minhang District,
Shanghai 200240, China
e-mail: wangxinchang@sjtu.edu.cn
Chengchuan Wang
School of Mechanical Engineering,
Shanghai Jiao Tong University,
Shanghai 200240, China
Shanghai Jiao Tong University,
Shanghai 200240, China
Xiaotian Shen
School of Mechanical Engineering,
Shanghai Jiao Tong University,
Shanghai 200240, China
Shanghai Jiao Tong University,
Shanghai 200240, China
Fanghong Sun
School of Mechanical Engineering,
Shanghai Jiao Tong University,
Shanghai 200240, China
Shanghai Jiao Tong University,
Shanghai 200240, China
1Corresponding author.
Manuscript received November 1, 2017; final manuscript received September 7, 2018; published online October 5, 2018. Assoc. Editor: Yannis Korkolis.
J. Manuf. Sci. Eng. Dec 2018, 140(12): 124502 (7 pages)
Published Online: October 5, 2018
Article history
Received:
November 1, 2017
Revised:
September 7, 2018
Citation
Wang, X., Wang, C., Shen, X., and Sun, F. (October 5, 2018). "High-Speed Drawing of Al Alloy Wire by Diamond-Coated Drawing Die Under Environmentally Friendly Water-Based Emulsion Lubrication." ASME. J. Manuf. Sci. Eng. December 2018; 140(12): 124502. https://doi.org/10.1115/1.4041477
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