A refined model for friction in lubricated simple upsetting processes which takes account of the different lubrication regimes which may occur at the workpiece/tooling interface is developed. The refined friction model considers not only the full film situation but also the mixed and boundary lubrication condition. The load carrying capacity of the lubricant in the mixed lubrication regime is evaluated by using the average flow model to treat the influence of surface roughness on lubricant flow. The mechanics of asperity contact is governed by a semi-empirical boundary model in which the plastic deformation of the workpiece is considered. The lubricant film thickness is then determined by using a shooting method to ensure that the interface pressure is partially supported by the asperity contact and partially supported by the lubricant film. The refined friction model is then combined with a rigid-plasticity finite element code to analyze the simple upsetting processes. Numerical results using the coupled codes such as the distribution of the friction stress and normal pressure, the geometry and surface topography of the deformed workpiece are compared with previous numerical and experimental investigation under different lubrication conditions. The simulation results are in good agreement with the experimental data.
Skip Nav Destination
Article navigation
November 1997
Research Papers
Refined Friction Modeling for Simple Upsetting
Tze-Chi Hsu,
Tze-Chi Hsu
Department of Mechanical Engineering, Yuan-Ze Institute of Technology, 135 Yuan-Tuan Road, Nei-Li, Taoyuan Shian, Taiwan, 320, R. O. C.
Search for other works by this author on:
Chung-Hung Lee
Chung-Hung Lee
Department of Mechanical Engineering, Yuan-Ze Institute of Technology, 135 Yuan-Tuan Road, Nei-Li, Taoyuan Shian, Taiwan, 320, R. O. C.
Search for other works by this author on:
Tze-Chi Hsu
Department of Mechanical Engineering, Yuan-Ze Institute of Technology, 135 Yuan-Tuan Road, Nei-Li, Taoyuan Shian, Taiwan, 320, R. O. C.
Chung-Hung Lee
Department of Mechanical Engineering, Yuan-Ze Institute of Technology, 135 Yuan-Tuan Road, Nei-Li, Taoyuan Shian, Taiwan, 320, R. O. C.
J. Manuf. Sci. Eng. Nov 1997, 119(4A): 563-570 (8 pages)
Published Online: November 1, 1997
Article history
Received:
October 1, 1995
Revised:
May 1, 1996
Online:
January 17, 2008
Citation
Hsu, T., and Lee, C. (November 1, 1997). "Refined Friction Modeling for Simple Upsetting." ASME. J. Manuf. Sci. Eng. November 1997; 119(4A): 563–570. https://doi.org/10.1115/1.2831188
Download citation file:
Get Email Alerts
Cited By
In Memoriam: Kuo King Wang Memorial Tribute
J. Manuf. Sci. Eng (June 2024)
Hole Edge Metrology and Inspection by Edge Diffractometry
J. Manuf. Sci. Eng
Related Articles
Friction Reduction in Lubricated Rough Contacts: Numerical and Experimental Studies
J. Tribol (April,2016)
On the Stribeck Curves for Lubricated Counterformal Contacts of Rough Surfaces
J. Tribol (April,2015)
Homogenization of the Reynolds Equation Governing Hydrodynamic Flow in a Rotating Device
J. Tribol (April,2011)
A Micro-Contact Model for Boundary Lubrication With Lubricant/Surface Physiochemistry
J. Tribol (January,2003)
Related Proceedings Papers
Related Chapters
Microstructure Evolution and Physics-Based Modeling
Ultrasonic Welding of Lithium-Ion Batteries
Data Tabulations
Structural Shear Joints: Analyses, Properties and Design for Repeat Loading
Understanding the Problem
Design and Application of the Worm Gear