Abstract

Electrical discharge machining (EDM) is very essential unconventional electrothermal machining process to machine the contour profile of hard materials in modern production industries. The liquid dielectric fluid has been replaced by the gas and minimum quantity of liquid mixed with gas (gas mist) to encourage the green machining processes. The various gases and gas mist have been used as the working fluid in dry and near-dry EDM, respectively. The research-contextual, various dielectric fluids, sustainable and innovative developments, process parameters, machining characteristics, and optimization techniques applied in various dry and near-dry EDM have been illustrated through an extensive literature survey. Future research opportunities in both dry and near-dry EDM have been summarized to promote eco-friendly EDM research activities.

References

1.
Ho
,
K. H.
,
Newman
,
S. T.
,
Rahimifard
,
S.
, and
Allen
,
R. D.
,
2004
, “
State of the Art in Wire Electrical Discharge Machining (WEDM)
,”
Int. J. Mach. Tools Manuf.
,
44
(
12–13
), pp.
1247
1259
.
2.
Boopathi
,
S.
,
2013
, “
Experimental Study and Multi- Objective Optimization of Near-Dry Wire-Cut Electrical Discharge Machining Process Faculty of Mechanical Engineering
,” http://hdl.handle.net/10603/16933
3.
Sampath
,
B.
,
2021
, “Sustainable Eco-Friendly Wire-Cut Electrical Discharge Machining: Gas Emission Analysis,” Preprint.
4.
Singh
,
A.
, and
Kanth Grover
,
N.
,
2015
, “
Wear Properties of Cryogenic Treated Electrodes on Machining of En-31
,”
Mater. Today: Proc.
,
2
(
4–5
), pp.
1406
1413
.
5.
Leppert
,
T.
,
2018
, “
A Review on Ecological and Health Impacts of Electro Discharge Machining (EDM)
,”
AIP Conf. Proc.
,
2017
(
1
), p.
020014
.
6.
Yeo
,
S. H.
,
Tan
,
H. C.
, and
New
,
A. K.
,
1998
,
“Assessment of Waste Streams in Electric-Discharge Machining for Environmental Impact Analysis
,”
Proc. Inst. Mech. Eng. Part B J. Eng. Manuf.
,
212
(
5
), pp.
393
400
.
7.
Leão
,
F. N.
, and
Pashby
,
I. R.
,
2004
, “
A Review on the Use of Environmentally-Friendly Dielectric Fluids in Electrical Discharge Machining
,”
J. Mater. Process. Technol.
,
149
(
1–3
), pp.
341
346
.
8.
Levy
,
G. N.
,
1993
, “
Environmentally Friendly and High-Capacity Dielectric Regeneration for Wire EDM
,”
CIRP Ann.
,
42
(
1
), pp.
227
230
.
9.
Goh
,
C. L.
, and
Ho
,
S. F.
,
1993
, “
Contact Dermatitis From Dielectric Fluids in Electrodischarge Machining
,”
Contact Derm.
,
28
(
3
), pp.
134
138
.
10.
Tönshoff
,
H. K.
,
Egger
,
R.
, and
Klocke
,
F.
,
1996
, “
Environmental and Safety Aspects of Electrophysical and Electrochemical Processes
,”
CIRP Annals
,
45
(
2
), pp.
553
568
.
11.
Cho
,
M. H.
,
2004
,
Environmental constituents of Electrical Discharge Machining, https://dspace.mit.edu/handle/1721.1/32827, Accessed June 7, 2021
.
12.
Evertz
,
S.
,
Dott
,
W.
, and
Eisentraeger
,
A.
,
2006
, “
Electrical Discharge Machining: Occupational Hygienic Characterization Using Emission-Based Monitoring
,”
Int. J. Hyg. Environ. Health
,
209
(
5
), pp.
423
434
.
13.
Mathew
,
J.
,
Sivapirakasam
,
S. P.
, and
Surianarayanan
,
M.
,
2010
, “
Evaluation of Occupational Exposure to Aerosol Emitted From Die Sinking Electrical Discharge Machining Process
,”
Int. J. Environ. Health
,
4
(
1
), pp.
1
17
.
14.
Jose
,
M.
,
Sivapirakasam
,
S. P.
, and
Surianarayanan
,
M.
,
2010
, “
Analysis of Aerosol Emission and Hazard Evaluation of Electrical Discharge Machining (EDM) Process
,”
Ind. Health
,
48
(
4
), pp.
478
486
.
15.
Sivapirakasam
,
S. P.
,
Mathew
,
J.
, and
Surianarayanan
,
M.
,
2011
, “
Multi-Attribute Decision Making for Green Electrical Discharge Machining
,”
Expert Syst. Appl.
,
38
(
7
), pp.
8370
8374
.
16.
Thiyagarajan
,
S.
,
Sivapirakasam
,
S. P.
,
Mathew
,
J.
, and
Surianarayanan
,
M.
,
2012
, “
Experimental Investigation on Manufacturing and Environmental Aspects of Electrical Discharge Machining Process Using Graphite Electrode
,”
Adv. Mater. Res.
,
433–440
, pp.
655
659
.
17.
Suthangathan Paramashivan
,
S.
,
Mathew
,
J.
, and
Mahadevan
,
S.
,
2012
, “
Mathematical Modeling of Aerosol Emission From Die Sinking Electrical Discharge Machining Process
,”
Appl. Math. Model.
,
36
(
4
), pp.
1493
1503
.
18.
Thiyagarajan
,
S.
,
Sivapirakasam
,
S. P.
,
Mathew
,
J.
,
Surianarayanan
,
M.
, and
Sundareswaran
,
K.
,
2014
, “
Influence of Workpiece Materials on Aerosol Emission From Die Sinking Electrical Discharge Machining Process
,”
Process Saf. Environ. Prot.
,
92
(
6
), pp.
739
749
.
19.
Valaki
,
J. B.
,
Rathod
,
P. P.
, and
Khatri
,
B. C.
,
2015
, “
Environmental Impact, Personnel Health and Operational Safety Aspects of Electric Discharge Machining: A Review
,”
Proc. Inst. Mech. Eng. Part B J. Eng. Manuf.
,
229
(
9
), pp.
1481
1491
.
20.
Dhakar
,
K.
,
Chaudhary
,
K.
,
Dvivedi
,
A.
, and
Bembalge
,
O.
,
2019
, “
An Environment-Friendly and Sustainable Machining Method: Near-Dry EDM
,”
Mater. Manuf. Processes
,
34
(
12
), pp.
1307
1315
.
21.
Tao
,
J.
,
Shih
,
A. J.
, and
Ni
,
J.
,
2008
, “
Experimental Study of the Dry and Near-Dry Electrical Discharge Milling Processes
,”
ASME J. Manuf. Sci. Eng.
,
130
(
1
), p.
0110021
.
22.
Govindan
,
P.
, and
Joshi
,
S. S.
,
2010
, “
Experimental Characterization of Material Removal in Dry Electrical Discharge Drilling
,”
Int. J. Mach. Tools Manuf.
,
50
(
5
), pp.
431
443
.
23.
Fujiki
,
M.
,
2009
, “
Analysis and Strategies for Five-Axis Near-Dry EDM Milling
,”
Aspectos Generales De La Planificación Tributaria En Venezuela
,
2009
(
75
), pp.
1
138
.
24.
Fujiki
,
M.
,
Kim
,
G. Y.
,
Ni
,
J.
, and
Shih
,
A. J.
,
2011
, “
Gap Control for Near-Dry EDM Milling with Lead Angle
,”
Int. J. Mach. Tools Manuf.
,
51
(
1
), pp.
77
83
.
25.
Kunieda
,
M.
,
Miyoshi
,
Y.
,
Takaya
,
T.
,
Nakajima
,
N.
,
Bo
,
Y. Z.
, and
Yoshida
,
M.
,
2003
, “
High Speed 3D Milling by Dry EDM
,”
CIRP Ann.
,
52
(
1
), pp.
147
150
.
26.
Yu
,
Z. B.
,
Jun
,
T.
, and
Masanori
,
K.
,
2004
, “
Dry Electrical Discharge Machining of Cemented Carbide
,”
J. Mater. Process. Technol.
,
149
(
1–3
), pp.
353
357
.
27.
Kunieda
,
M.
,
Takaya
,
T.
, and
Nakano
,
S.
,
2004
, “
Improvement of Dry EDM Characteristics Using Piezoelectric Actuator
,”
CIRP Ann.
,
53
(
1
), pp.
183
186
.
28.
Li
,
L. Q.
,
Wang
,
Z. L.
,
Guo
,
Y. F.
, and
Bai
,
J. C.
,
2006
, “
Experimental Research on Machining Performance of Electrode Materials in Dry EDM
,”
Mater. Sci. Forum
,
532–533
, pp.
173
176
.
29.
Frohn-Villeneuve
,
L.
,
Curodeau
,
A.
,
Gagnon
,
P.
,
Laterreur
,
V.
,
Billette
,
G.
,
Côté
,
J. F.
,
Beaudoin
,
L. P.
,
Gagné
,
D.
, and
Brault
,
L.
,
2007
, “
Investigation of Dry Electric Discharge Polishing
,”
Proceedings of the 15th International Symposium on Electromachining, ISEM 2007
,
Pittsburgh, PA
,
April 23–27
.
30.
Tao
,
J.
,
Shih
,
A. J.
, and
Ni
,
J.
,
2008
, “
Near-Dry EDM Milling of Mirror-Like Surface Finish
,”
Int. J. Electr. Mach.
,
13
, pp.
29
33
.
31.
Saha
,
S. K.
, and
Choudhury
,
S. K.
,
2009
, “
Experimental Investigation and Empirical Modeling of the Dry Electric Discharge Machining Process
,”
Int. J. Mach. Tools Manuf.
,
49
(
3–4
), pp.
297
308
.
32.
Shue
,
K. Y.
,
Tsai
,
Y. Y.
, and
Chang
,
Y. M.
,
2010
, “
An Investigation of Attachment on Electrode Surface in Dry EDM
,”
Adv. Mater. Res.
,
126
, pp.
407
412
.
33.
Joshi
,
S.
,
Govindan
,
P.
,
Malshe
,
A.
, and
Rajurkar
,
K.
,
2011
, “
Experimental Characterization of Dry EDM Performed in a Pulsating Magnetic Field
,”
CIRP Ann.
,
60
(
1
), pp.
239
242
.
34.
Subbian
,
K. S.
,
Janakarajan
,
R.
, and
Santhanagopalan
,
D.
,
2011
, “
Plasma Temperature and Electron Density of Dry μ-EDM on Stainless Steel and Silicon: A Comparison
,”
Int. J. Autom. Technol.
,
5
(
1
), pp.
45
51
.
35.
Govindan
,
P.
,
Agrawal
,
R.
, and
Joshi
,
S. S.
,
2011
, “
Experimental Investigation on Dry EDM Using Helium Gas Dielectric
,”
Int. J. Manuf. Technol. Manage.
,
24
(
1–4
), pp.
40
56
.
36.
Puthumana
,
G.
, and
Joshi
,
S. S.
,
2011
, “
Investigations Into Performance of Dry EDM Using Slotted Electrodes
,”
Int. J. Precis. Eng. Manuf.
,
12
(
6
), pp.
957
963
.
37.
Li
,
L. Q.
, and
Zhu
,
G. Z.
,
2011
, “
Investigate on Micro-EDM in Air (Dry MEDM) by External Blowing Mode Based on RC Pulse Generator
,”
Adv. Mater. Res.
,
317–319
, pp.
334
340
.
38.
Kanmani Subbu
,
S.
,
Karthikeyan
,
G.
,
Ramkumar
,
J.
, and
Dhamodaran
,
S.
,
2011
, “
Plasma Characterization of Dry μ-EDM
,”
Int. J. Adv. Manuf. Technol.
,
56
(
1–4
), pp.
187
195
.
39.
Paul
,
G.
,
Das
,
M.
,
Ghatak
,
S.
,
Sarkar
,
S.
,
Nagahanumaiah
, and
Mitra
,
S.
,
2011
, “
Investigation on the Effect of Spark Gap in Dry μ-Electro Discharge Machining of SiC-10BN Nano-Composite
,”
Int. J. Manuf. Technol. Manage.
,
24
(
1–4
), pp.
71
87
.
40.
Teimouri
,
R.
, and
Baseri
,
H.
,
2012
, “
Improvement of Dry EDM Process Characteristics Using Artificial Soft Computing Methodologies
,”
Prod. Eng.
,
6
(
4–5
), pp.
493
504
.
41.
Govindan
,
P.
, and
Joshi
,
S. S.
,
2012
, “
Analysis of Micro-Cracks on Machined Surfaces in Dry Electrical Discharge Machining
,”
J. Manuf. Processes
,
14
(
3
), pp.
277
288
.
42.
Roth
,
R.
,
Balzer
,
H.
,
Kuster
,
F.
, and
Wegener
,
K.
,
2012
, “
Influence of the Anode Material on the Breakdown Behavior in Dry Electrical Discharge Machining
,”
Procedia CIRP
,
1
, pp.
639
644
.
43.
Govindan
,
P.
,
Gupta
,
A.
,
Joshi
,
S. S.
,
Malshe
,
A.
, and
Rajurkar
,
K. P.
,
2013
, “
Single-Spark Analysis of Removal Phenomenon in Magnetic Field Assisted Dry EDM
,”
J. Mater. Process. Technol.
,
213
(
7
), pp.
1048
1058
.
44.
Li
,
L.
,
Hao
,
J.
,
Deng
,
Y.
, and
Wang
,
H.
,
2013
, “
Study of Dry EDM Milling Integrated With Electrode Wear Compensation and Finishing
,”
Mater. Manuf. Processes
,
28
(
4
), pp.
403
407
.
45.
Coteata
,
M.
,
Besliu
,
I.
,
Schulze
,
H. P.
,
Nicolae
,
P.
, and
Laurenţiu
,
S.
,
2013
, “
Experimental Investigation on Dry Electrical Discharge Drilling
,”
Key Eng. Mater.
,
554
, pp.
1845
1850
.
46.
Bai
,
X.
,
Zhang
,
Q.
,
Zhang
,
J.
,
Kong
,
D.
, and
Yang
,
T.
,
2013
, “
Machining Efficiency of Powder Mixed Near Dry Electrical Discharge Machining Based on Different Material Combinations of Tool Electrode and Workpiece Electrode
,”
J. Manuf. Processes
,
15
(
4
), pp.
474
482
.
47.
Bai
,
X.
,
Zhang
,
Q.
,
Yang
,
T.
,
Zhang
,
J.
, and
Tan
,
J.
,
2013
, “
Research on Tool Wear Rate of Powder Mixed Near Dry Electrical Discharge Machining
,”
Adv. Mater. Res.
,
652–654
, pp.
2222
2227
.
48.
Teimouri
,
R.
, and
Baseri
,
H.
,
2013
, “
Experimental Study of Rotary Magnetic Field-Assisted Dry EDM With Ultrasonic Vibration of Workpiece
,”
Int. J. Adv. Manuf. Technol.
,
67
(
5–8
), pp.
1371
1384
.
49.
Paul
,
G.
,
Roy
,
S.
,
Sarkar
,
S.
,
Hanumaiah
,
N.
, and
Mitra
,
S.
,
2013
, “
Investigations on Influence of Process Variables on Crater Dimensions in Micro-EDM of γ-Titanium Aluminide Alloy in Dry and Oil Dielectric Media
,”
Int. J. Adv. Manuf. Technol.
,
65
(
5–8
), pp.
1009
1017
.
50.
Frohn-Villeneuve
,
L.
, and
Curodeau
,
A.
,
2013
, “
Dry Die-Sinking EDM With Mouldable Graphite–Polymer Electrode Investigation of Process Parameters and Pulse Identification Methods
,”
Int. J. Adv. Manuf. Technol.
,
65
(
5–8
), pp.
1125
1139
.
51.
Wang
,
J. L.
,
Yang
,
H.
, and
Li
,
M.
,
2014
, “
Study on Discharge Parameters of Surface Strengthening With Powder Mixed Near Dry EDM for H13 Steel
,”
Appl. Mech. Mater.
,
602–605
, pp.
757
760
.
52.
Huang
,
T. S.
,
Hsieh
,
S. F.
,
Chen
,
S. L.
,
Lin
,
M. H.
,
Ou
,
S. F.
, and
Chang
,
W. T.
,
2015
, “
Surface Modification of TiNi-Based Shape Memory Alloys by Dry Electrical Discharge Machining
,”
J. Mater. Process. Technol.
,
221
, pp.
279
284
.
53.
Huang
,
T. S.
,
Hsieh
,
S. F.
,
Chen
,
S. L.
,
Lin
,
M. H.
,
Ou
,
S. F.
, and
Chang
,
W. T.
,
2015
, “
The Effect of Acetylene as a Dielectric on Modification of TiNi-Based Shape Memory Alloys by Dry EDM
,”
J. Mater. Res.
,
30
(
22
), pp.
3484
3492
.
54.
Shen
,
Y.
,
Liu
,
Y.
,
Sun
,
W.
,
Dong
,
H.
,
Zhang
,
Y.
,
Wang
,
X.
,
Zheng
,
C.
, and
Ji
,
R.
,
2015
, “
High-Speed Dry Compound Machining of Ti6Al4 V
,”
J. Mater. Process. Technol.
,
224
, pp.
200
207
.
55.
Fattahi
,
S.
,
Shyha
,
I.
, and
Baseri
,
H.
,
2015
, “
Optimisation of Dry Electrical Discharge Machining of High Speed Steel Using Grey-Relational Analysis
,”
Int. J. Rob. Mechatron.
,
2
(
4
), pp.
132
139
.
56.
Pragadish
,
N.
, and
Kumar
,
M. P.
,
2015
, “
Surface Characteristics Analysis of Dry EDMed AISI D2 Steel Using Modified Tool Design
,”
J. Mech. Sci. Technol.
,
29
(
4
), pp.
1737
1743
.
57.
Schimmelpfennig
,
T. M.
,
Perfilov
,
I.
,
Streckenbach
,
J.
, and
Uhlmann
,
E.
,
2015
, “
Comparison of Conventional and Dry Electrical Discharge Machining
,”
Appl. Mech. Mater.
,
794
, pp.
278
284
.
58.
Pragadish
,
N.
, and
Pradeep Kumar
,
M.
,
2016
, “
Optimization of Dry EDM Process Parameters Using Grey Relational Analysis
,”
Arabian J. Sci. Eng.
,
41
(
11
), pp.
4383
4390
.
59.
Gupta
,
A.
, and
Joshi
,
S. S.
,
2017
, “
Modelling Effect of Magnetic Field on Material Removal in Dry Electrical Discharge Machining
,”
Plasma Sci. Technol.
,
19
(
2
), p.
025505
.
60.
Shen
,
Y.
,
Liu
,
Y.
,
Dong
,
H.
,
Zhang
,
K.
,
Lv
,
L.
,
Zhang
,
X.
,
Zheng
,
C.
, and
Ji
,
R.
,
2017
, “
Parameters Optimization for Sustainable Machining of Ti6Al4 V Using a Novel High-Speed Dry Electrical Discharge Milling
,”
Int. J. Adv. Manuf. Technol.
,
90
(
9–12
), pp.
2733
2740
.
61.
Kurniawan
,
R.
,
Thirumalai Kumaran
,
S.
,
Arumuga Prabu
,
V.
,
Zhen
,
Y.
,
Park
,
K. M.
,
Kwak
,
Y. I.
,
Mofizul Islam
,
M.
, and
Ko
,
T. J.
,
2017
, “
Measurement of Burr Removal Rate and Analysis of Machining Parameters in Ultrasonic Assisted Dry EDM (US-EDM) for Deburring Drilled Holes in CFRP Composite
,”
Measurement
,
110
, pp.
98
115
.
62.
Islam
,
M. M.
,
Li
,
C. P.
, and
Ko
,
T. J.
,
2017
, “
Dry Electrical Discharge Machining for Deburring Drilled Holes in CFRP Composite
,”
Int.J. Precis. Eng. Manuf. Green Technol.
,
4
(
2
), pp.
149
154
.
63.
Fattahi
,
S.
, and
Baseri
,
H.
,
2017
, “
Analysis of Dry Electrical Discharge Machining in Different Dielectric Mediums
,”
Proc. Inst. Mech. Eng. Part E J. Process Mech. Eng.
,
231
(
3
), pp.
497
512
.
64.
Singh
,
N. K.
,
Pandey
,
P. M.
, and
Singh
,
K. K.
,
2017
, “
Experimental Investigations Into the Performance of EDM Using Argon Gas-Assisted Perforated Electrodes
,”
Mater. Manuf. Processes
,
32
(
9
), pp.
940
951
.
65.
Lin
,
Y. C.
,
Chow
,
H. M.
,
Lee
,
H. M.
, and
Liu
,
J. F.
,
2018
, “
Modelling of the Parameters of EDM in Gas Based on Back Propagation Neural Network
,”
Mater. Sci. Forum
,
926
, pp.
11
16
.
66.
Beravala
,
H.
, and
Pandey
,
P. M.
,
2018
, “
Experimental Investigations to Evaluate the Effect of Magnetic Field on the Performance of Air and Argon Gas Assisted EDM Processes
,”
J. Manuf. Processes
,
34
, pp.
356
373
.
67.
Singh
,
B.
,
Sasi
,
R.
,
Kanmani Subbu
,
S.
, and
Muralidharan
,
B.
,
2019
, “
Electric Discharge Texturing of HSS Cutting Tool and Its Performance in Dry Machining of Aerospace Alloy
,”
J. Braz. Soc. Mech. Sci. Eng.
,
41
(
3
), pp.
1
11
.
68.
Goiogana
,
M.
,
Flaño
,
O.
,
Sarasua
,
J. A.
,
Ramos
,
J. M.
, and
Echavarri
,
L.
,
2019
, “
Design and Validation of a Headstock Prototype for Dry EDM Drilling
,”
Int. J. Adv. Manuf. Technol.
,
105
(
1–4
), pp.
295
308
.
69.
Malhotra
,
P.
,
Singh
,
N. K.
,
Tyagi
,
R. K.
, and
Sikarwar
,
B. S.
,
2021
, “
Comparative Study of Rotary-EDM, Gas Assisted-EDM, and Gas Assisted Powder Mixed-EDM of the Hybrid Metal Matrix Composite
,”
Adv. Mater. Process. Technol.
,
7
(
1
), pp.
27
41
.
70.
Bai
,
X.
,
Zhang
,
Q.
,
Li
,
T.
, and
Zhang
,
J.
,
2012
, “
Powder Mixed Near Dry Electrical Discharge Machining
,”
Adv. Mater. Res.
,
500
, pp.
253
258
.
71.
Dhakar
,
K.
,
Pundir
,
H.
,
Dvivedi
,
A.
, and
Kumar
,
P.
,
2015
, “
Near-Dry Electrical Discharge Machining of Stainless Steel
,”
Int. J. Mach. Mach. Mater.
,
17
(
2
), pp.
224
231
.
72.
Pandey
,
H.
,
Dhakar
,
K.
,
Dvivedi
,
A.
, and
Kumar
,
P.
,
2015
, “
Parametric Investigation and Optimization of Near-Dry Electrical Discharge Machining
,”
J. Sci. Ind. Res.
,
74
(
9
), pp.
508
511
.
73.
Gholipoor
,
A.
,
Baseri
,
H.
, and
Shabgard
,
M. R.
,
2015
, “
Investigation of Near Dry EDM Compared With Wet and Dry EDM Processes
,”
J. Sci. Ind. Res.
,
29
(
5
), pp.
2213
2218
.
74.
Dhakar
,
K.
,
Dvivedi
,
A.
, and
Dhiman
,
A.
,
2016
, “
Experimental Investigation on Effects of Dielectric Mediums in Near-Dry Electric Discharge Machining
,”
J. Mech. Sci. Technol.
,
30
(
5
), pp.
2179
2185
.
75.
Dhakar
,
K.
, and
Dvivedi
,
A.
,
2016
, “
Parametric Evaluation on Near-Dry Electric Discharge Machining
,”
Mater. Manuf. Processes
,
31
(
4
), pp.
413
421
.
76.
Yadav
,
V. K.
,
Kumar
,
P.
, and
Dvivedi
,
A.
,
2017
, “
Investigations on Rotary Tool Near-Dry Electric Discharge Machining
,”
Miner. Met. Mater. Ser.
, pp.
327
334
.
77.
Dhakar
,
K.
, and
Dvivedi
,
A.
,
2017
, “
Influence of Glycerin-Air Dielectric Medium on Near-Dry EDM of Titanium Alloy
,”
Int. J. Add. Sub. Mater. Manuf.
,
1
(
3–4
), pp.
328
337
.
78.
Khundrakpam
,
N. S.
,
Brar
,
G. S.
,
Deepak
,
D.
,
Engineering
,
M.
,
Nanak
,
G.
, and
Engineering
,
D.
,
2018
, “
A Comparative Study on Machining Performance of Wet EDM, Near Dry EDM and Powder Mixed Near Dry EDM
,”
Int. J. Appl. Eng. Res.
,
13
(
11
), pp.
9378
9381
.
79.
Yadav
,
V. K.
,
Kumar
,
P.
, and
Dvivedi
,
A.
,
2019
, “
Effect of Tool Rotation in Near-Dry EDM Process on Machining Characteristics of HSS
,”
Mater. Manuf. Processes
,
34
(
7
), pp.
779
790
.
80.
Yadav
,
V. K.
,
Kumar
,
P.
, and
Dvivedi
,
A.
,
2019
, “
Performance Enhancement of Rotary Tool Near-Dry EDM of HSS by Supplying Oxygen Gas in the Dielectric Medium
,”
Mater. Manuf. Processes
,
34
(
16
), pp.
1832
1846
.
81.
Wang
,
X.
, and
Shen
,
Y.
,
2019
, “
High-Speed EDM Milling With in-Gas and Outside-Liquid Electrode Flushing Techniques
,”
Int. J. Adv. Manuf. Technol.
,
104
(
5–8
), pp.
3191
3198
.
82.
Sundriyal
,
S.
,
Vipin
,
V.
, and
Walia
,
R. S.
,
2020
, “
Study on the Influence of Metallic Powder in Near-Dry Electric Discharge Machining
,”
Stroj. Vestn./J. Mech. Eng.
,
66
(
4
), pp.
243
253
.
83.
Sundriyal
,
S.
,
Vipin
,
V.
, and
Walia
,
R. S.
,
2020
, “
Experimental Investigation of the Micro-Hardness of EN-31 Die Steel in a Powder-Mixed Near-Dry Electric Discharge Machining Method
,”
Stroj. Vestn./J. Mech. Eng.
,
66
(
3
), pp.
184
192
.
84.
Sundriyal
,
S.
,
Yadav
,
J.
,
Walia
,
R. S.
, Vipin, and
Kumar
,
R.
,
2020
, “
Thermophysical-Based Modeling of Material Removal in Powder Mixed Near-Dry Electric Discharge Machining
,”
J. Mater. Eng. Perform.
,
29
(
10
), pp.
6550
6569
.
85.
Kunieda
,
M.
, and
Furudate
,
C.
,
2001
, “
High Precision Finish Cutting by Dry WEDM
,”
CIRP Ann.
,
50
(
1
), pp.
121
124
.
86.
Wang
,
T.
, and
Kunieda
,
M.
,
2004
, “
Dry WEDM for Finish Cut
,”
Key Eng. Mater.
,
259–260
, pp.
562
566
.
87.
Furudate
,
C.
,
Kunieda
,
M.
,
Bo
,
Y. Z.
, and
Yamada
,
H.
,
2005
,
Initiatives of Precision Engineering at the Beginning of a Millennium
,
Springer
,
Yokohama, Japan
, pp.
209
213
.
Name of Editor : Inasaki, Ichiro
.
88.
Wang
,
T.
,
Zhang
,
X. F.
, and
Zhao
,
X. F.
,
2006
, “
Study on Finishing Cut With Dry WEDM
,”
Mater. Sci. Forum
,
532
, pp.
273
276
.
89.
Kao
,
C. C.
,
Tao
,
J.
,
Lee
,
S.
, and
Shih
,
A. J.
,
2006
, “
Dry Wire Electrical Discharge Machining of Thin Workpiece
,”
Transactions of the North American Manufacturing Research Institute of SME
,
North America
,
Jan. 1
.
90.
Lee
,
S. W.
, and
Oh
,
Y. S.
,
2008
, “
A Study on Dry Electrical Discharge Machining Process
,”
ICSMA 2008—International Conference on Smart Manufacturing Application
,
Goyangi, South Korea
,
Apr. 9–11
, pp.
234
238
.
91.
Jia
,
Y.
,
Kim
,
B. S.
,
Hu
,
D. J.
, and
Ni
,
J.
,
2010
, “
Parametric Study on Near-Dry Wire Electrodischarge Machining of Polycrystalline Diamond-Coated Tungsten Carbide Material
,”
Proc. Inst. Mech. Eng. B
,
224
(
2
), pp.
185
193
.
92.
Abdulkareem
,
S.
,
Khan
,
A. A.
, and
Zain
,
Z. M.
,
2011
, “
Experimental Investigation of Machining Parameters on Surface Roughness in Dry and Wet Wire-Electrical Discharge Machining
,”
Adv. Mater. Res.
,
264–265
(
2011
), pp.
831
836
.
93.
Fard
,
R. K.
,
Afza
,
R. A.
, and
Teimouri
,
R.
,
2013
, “
Experimental Investigation, Intelligent Modeling and Multi-Characteristics Optimization of Dry WEDM Process of Al-SiC Metal Matrix Composite
,”
J. Manuf. Processes
,
15
(
4
), pp.
483
494
.
94.
Shayan
,
A. V.
,
Afza
,
R. A.
, and
Teimouri
,
R.
,
2013
, “
Parametric Study Along With Selection of Optimal Solutions in Dry Wire Cut Machining of Cemented Tungsten Carbide (WC-Co)
,”
J. Manuf. Processes
,
15
(
4
), pp.
644
658
.
95.
Hoang
,
K. T.
, and
Yang
,
S. H.
,
2015
, “
Kerf Analysis and Control in Dry Micro-Wire Electrical Discharge Machining
,”
Int. J. Adv. Manuf. Technol.
,
78
(
9–12
), pp.
1803
1812
.
96.
Dharmin
,
P.
,
Mihir
,
M. R.
,
Khatri
,
S. P. B. C.
, and
Janak
,
P.
,
2015
, “
Optimization Techniques Used in Electric Discharge Machining—A Technical Review
,”
Int. J. Sci. Res. Dev.
,
3
(
2
), pp.
424
428
.
97.
Khatri
,
B. C.
, and
Rathod
,
P. P.
,
2017
, “
Investigations on the Performance of Concentric Flow Dry Wire Electric Discharge Machining (WEDM) for Thin Sheets of Titanium Alloy
,”
Int. J. Adv. Manuf. Technol.
,
92
(
5–8
), pp.
1945
1954
.
98.
Ali
,
M. Y.
,
Banu
,
A.
,
Rahman
,
M. A.
,
Al Hazza
,
M. H. F.
, and
Adesta
,
E. Y. T.
,
2018
, “
Precision Control of Kerf in Metal Cutting Using Dry Micro WEDM: Issues and Challenges
,”
Key Eng. Mater.
,
775
, pp.
499
505
.
99.
Ali
,
M. Y.
,
Banu
,
A.
,
Salehan
,
M.
,
Adesta
,
E. Y. T.
,
Hazza
,
M.
, and
Shaffiq
,
M.
,
2018
, “
Dimensional Accuracy in Dry Micro Wire Electrical Discharge Machining
,”
J. Mech. Eng. Sci.
,
12
(
1
), pp.
3321
3329
.
100.
Ali
,
M. Y.
,
Banu
,
A.
,
Shaffiq
,
M.
,
Rahman
,
M. A.
,
Konneh
,
M.
, and
Salehan
,
M.
,
2019
, “
Investigation of Taper Angle in Dry Micro Wire EDM
,”
Int. J. Mech. Eng. Robot. Res.
,
8
(
5
), pp.
725
728
.
101.
Banu
,
A.
,
Ali
,
M. Y.
,
Rahman
,
M. A.
, and
Konneh
,
M.
,
2019
, “
Investigation of Process Parameters for Stable Micro Dry Wire Electrical Discharge Machining
,”
Int. J. Adv. Manuf. Technol.
,
103
(
1–4
), pp.
723
741
.
102.
Chowdhury
,
A. G. K.
,
Ali
,
M. Y.
, and
Banu
,
A.
,
2020
, “
Analysis of Corner Radius in Dry Micro WEDM
,”
Int. J. Mech. Eng. Robot. Res.
,
9
(
1
), pp.
158
162
.
103.
Ali
,
M. Y.
,
Banu
,
A.
, and
Al Hazza
,
M. H.
,
2020
, “
Analysis of Kerf Accuracy in Dry Micro-Wire EDM
,”
Int. J. Adv. Manuf. Technol.
,
111
(
1–2
), pp.
597
608
.
104.
Banu
,
A.
,
Ali
,
M. Y.
,
Rahman
,
M. A.
, and
Konneh
,
M.
,
2020
, “
Stability of Micro Dry Wire EDM: OFAT and DOE Method
,”
Int. J. Adv. Manuf. Technol.
,
106
(
9–10
), pp.
4247
4261
.
105.
Kao
,
C. C.
,
Tao
,
J.
, and
Shih
,
A. J.
,
2007
, “
Near Dry Electrical Discharge Machining
,”
Int. J. Mach. Tools Manuf.
,
47
(
15
), pp.
2273
2281
.
106.
Boopathi
,
S.
,
Sivakumar
,
K.
, and
Kalidas
,
R.
,
2012
, “
Parametric Study of Dry WEDM Using Taguchi Method
,”
Int. J. Eng. Res. Dev.
,
2
(
4
), pp.
1
6
.
107.
Boopathi
,
S.
, and
Sivakumar
,
K.
,
2012
, “
Experimental Comparative Study of Near-Dry Wire-Cut Electrical Discharge Machining (WEDM)
,”
Eur. J. Sci. Res.
,
75
(
4
), pp.
472
481
.
108.
Boopathi
,
S.
, and
Sivakumar
,
K.
,
2013
, “
Experimental Investigation and Parameter Optimization of Near-Dry Wire-Cut Electrical Discharge Machining Using Multi-Objective Evolutionary Algorithm
,”
Int. J. Adv. Manuf. Technol.
,
67
(
9–12
), pp.
2639
2655
.
109.
Boopathi
,
S.
, and
Sivakumar
,
K.
,
2014
, “
Study of Water Assisted Dry Wire-Cut Electrical Discharge Machining
,”
Indian J. Eng. Mater. Sci.
,
21
(
1
), pp.
75
82
.
110.
Boopathi
,
S.
, and
Sivakumar
,
K.
,
2016
, “
Optimal Parameter Prediction of Oxygen-Mist Near-Dry Wire-Cut EDM
,”
Int. J. Manuf. Technol. Manage.
,
30
(
3–4
), pp.
164
178
.
111.
Wang
,
J.
,
Wang
,
T.
,
Wu
,
H.
, and
Qiu
,
F.
,
2017
, “
Experimental Study on High-Speed WEDM Finishing in Steam Water Mist
,”
Int. J. Adv. Manuf. Technol.
,
91
(
9
), pp.
3285
3297
.
112.
Arun Kumar
,
N. E.
,
Sathishkumar
,
N.
,
Raviraj
,
E.
,
Pathri Narayanan
,
M.
, and
Eugene
,
R.
,
2020
, “
Influence of Near Dry Wirecut Electrical Discharge Machining Parameters on Kerf Width in Monel 400
,”
Mater. Today: Proc.
,
39
, pp.
1519
1526
.
113.
Sampath
,
B.
, and
Myilsamy
,
S.
,
2021
, “
Experimental Investigation of a Cryogenically Cooled Oxygen-Mist Near-Dry Wire-Cut Electrical Discharge Machining Process
,”
Stroj. Vestn./J. Mech. Eng.
,
67
(
6
), pp.
322
330
.
114.
Myilsamy
,
S.
, and
Sampath
,
B.
,
2021
, “
Experimental Comparison of Near-Dry and Cryogenically Cooled Near-Dry Machining in Wire-Cut Electrical Discharge Machining Processes
,”
Surf. Topogr. Metrol. Prop.
,
9
(
3
), p.
035015
.
115.
Sampath
,
B.
,
Sureshkumar
,
M.
,
Yuvaraj
,
T.
, and
Velmurugan
,
D.
,
2021
, “
Experimental Investigations on Eco-Friendly Helium-Mist Near-Dry Wire-Cut EDM of M2-HSS Material
,”
Mater. Res. Proc.
,
19
, pp.
175
180
.
116.
Boopathi
,
S.
,
Lewise
,
K. A. S.
,
Subbiah
,
R.
, and
Sivaraman
,
G.
,
2021
, “
Near-Dry Wire-Cut Electrical Discharge Machining Process Using Water–Air-Mist Dielectric Fluid: An Experimental Study
,”
Mater. Today: Proc.
In press.
117.
Boopathi
,
S.
, and
Myilsamy
,
S.
,
2021
, “
Material Removal Rate and Surface Roughness Study on Near-Dry Wire Electrical Discharge Machining Process
,”
Materials Today: Proceedings
,
45
(
9
), pp.
8149
8156
.
118.
Bai
,
X.
,
Zhang
,
Q. H.
,
Yang
,
T. Y.
, and
Zhang
,
J. H.
,
2013
, “
Research on Material Removal Rate of Powder Mixed Near Dry Electrical Discharge Machining
,”
Int. J. Adv. Manuf. Technol.
,
68
(
5–8
), pp.
1757
1766
.
119.
Skrabalak
,
G.
,
Kozak
,
J.
, and
Zybura
,
M.
,
2013
, “
Optimization of Dry EDM Milling Process
,”
Procedia CIRP
,
6
, pp.
332
337
.
120.
Kunieda
,
M.
, and
Yoshida
,
M.
,
1999
, “
Study on Mechanism for Minute Tool Electrode Wear in Dry EDM
,”
J. Jpn Soc. Precis. Eng.
,
65
(
5
), pp.
689
693
.
121.
Fujiki
,
M.
,
Ni
,
J.
, and
Shih
,
A. J.
,
2011
, “
Tool Path Planning for Near-Dry Edm Milling With Lead Angle on Curved Surfaces
,”
ASME J. Manuf. Sci. Eng.
,”
133
(
5
), p.
051005
.
122.
Zhang
,
Q. H.
,
Zhang
,
J. H.
,
Deng
,
J. X.
,
Qin
,
Y.
, and
Niu
,
Z. W.
,
2002
, “
Ultrasonic Vibration Electrical Discharge Machining in Gas
,”
J. Mater. Process. Technol.
,
129
(
1–3
), pp.
135
138
.
123.
Mohd Abbas
,
N.
,
Solomon
,
D. G.
, and
Fuad Bahari
,
M.
,
2007
, “
A Review on Current Research Trends in Electrical Discharge Machining (EDM)
,”
Int. J. Mach. Tools Manuf.
,
47
(
7–8
), pp.
1214
1228
.
124.
Xu
,
M. G.
,
Zhang
,
J. H.
,
Li
,
Y.
,
Zhang
,
Q. H.
, and
Ren
,
S. F.
,
2009
, “
Material Removal Mechanisms of Cemented Carbides Machined by Ultrasonic Vibration Assisted EDM in Gas Medium
,”
J. Mater. Process. Technol.
,
209
(
4
), pp.
1742
1746
.
125.
Nair
,
M. S.
, and
Joshi
,
M. N.
,
2014
, “
A Review on Wire Electrical Discharge Machining (WEDM) of Composite Materials
,”
Int. J. Eng. Trends Technol.
,
17
(
9
), pp.
415
420
.
126.
Liqing
,
L.
, and
Yingjie
,
S.
,
2013
, “
Study of Dry EDM With Oxygen-Mixed and Cryogenic Cooling Approaches
,”
Procedia CIRP
,
6
, pp.
344
350
.
127.
Myilsamy
,
S.
,
Boopathi
,
S.
, and
Yuvaraj
,
D.
,
2021
, “
A Study on Cryogenically Treated Molybdenum Wire Electrode
,”
Mater. Today: Proc.
,
45
(
9
), pp.
8130
8135
.
128.
Saha
,
S. K.
, and
Choudhury
,
S. K.
,
2009
, “
Multi—Objective Optimization of the Dry Electric Discharge Machining Process
,”
Classical Physics
, pp.
1
29
.
129.
Azhiri
,
R. B.
,
Teimouri
,
R.
,
Ghasemi Baboly
,
M.
, and
Leseman
,
Z.
,
2014
, “
Application of Taguchi, ANFIS and Grey Relational Analysis for Studying, Modeling and Optimization of Wire EDM Process While Using Gaseous Media
,”
Int. J. Adv. Manuf. Technol.
,
71
(
1–4
), pp.
279
295
.
130.
Singh Khundrakpam
,
N.
,
Singh
Brar
,
G.
,
and Deepak
, D.,
2018
, “
Grey-Taguchi Optimization of Near Dry EDM Process Parameters on the Surface Roughness
,”
Mater. Today: Proc.
,
5
(
2
), pp.
4445
4451
.
131.
Suryakumari
,
T. S. A.
,
Kumaran
,
P.
, and
Devika
,
R.
,
2018
, “
Multi Objective Optimization of Dry EDM Process Using Grey Relational Analysis
,”
Int. J. Pure Appl. Math.
,
119
(
12
), pp.
15727
15733
.
You do not currently have access to this content.