Increasing complexity in manufacturing strategies and swift changes in market and consumer requirements have driven recent studies of manufacturing systems, with transient behavior being identified as a key research area. Till date, satisfying consumer demand has focused on steady-state planning of production, mostly using stochastic or deterministic optimal control methods. Due to the difficulty of obtaining optimal control for many practical situations, as well as in evaluating performance under optimal control, these studies have not been conducive to the analysis or control of transient behavior. This paper bridges this gap by applying model predictive control to a manufacturing system modeled as a discrete-time Markov chain. By modifying the initiation of production as probabilities within the Markov chain, a method is proposed to directly control the system to specific expected performance levels and improve its stochastic transient behavior.

References

1.
Sethi
,
S. P.
,
Yan
,
H.
,
Zhang
,
H.
, and
Zhang
,
Q.
,
2002
, “
Optimal and Hierarchical Controls in Dynamic Stochastic Manufacturing Systems: A Survey
,”
Manuf. Serv. Oper. Manage.
,
4
(
2
), pp.
133
170
.
2.
Modigliani
,
F.
, and
Hohn
,
F. E.
,
1955
, “
Production Planning Over Time and the Nature of the Expectation and Planning Horizon
,”
Econometrica
,
23
(
1
), pp.
46
66
.
3.
Sethi
,
S. P.
, and
Thompson
,
G. L.
,
1981
,
Optimal Control Theory: Applications to Management Science
,
Martinus Nijhoff Publishing
,
Boston
.
4.
Akella
,
R.
, and
Kumar
,
P. R.
,
1986
, “
Optimal Control of Production Rate in a Failure Prone Manufacturing System
,”
IEEE Trans. Autom. Control
,
31
(
2
), pp.
116
126
.
5.
Kimemia
,
J.
, and
Gershwin
,
S. B.
,
1983
, “
An Algorithm for the Computer Control of a Flexible Manufacturing System
,”
IIE Trans.
,
15
(
4
), pp.
353
362
.
6.
Sharifinia
,
A.
,
1988
, “
Production Control of a Manufacturing System With Multiple Machine States
,”
IEEE Trans. Autom. Control
,
33
(
7
), pp.
620
625
.
7.
Gershwin
,
S. B.
,
1994
,
Manufacturing Systems Engineering
,
PTR Prentice Hall
,
Englewood Cliffs, NJ
.
8.
Presman
,
E. L.
,
Sethi
,
S. P.
, and
Zhang
,
H.
,
2000
, “
Average Cost Optimality for an Unreliable Two-Machine Flowshop With Limited Internal Buffer
,”
Ann. Oper. Res.
,
98
(
1
), pp.
333
351
.
9.
Sethi
,
S. P.
,
Zhang
,
H.
, and
Zhang
,
Q.
,
2000
, “
Hierarchical Production Control in a Stochastic N-Machine Flowshop With Long-Run Average Cost
,”
J. Math. Anal. Appl.
,
251
(
1
), pp.
285
309
.
10.
Gershwin
,
S. B.
,
2000
, “
Design and Operation of Manufacturing Systems: The Control-Point Policy
,”
IIE Trans.
,
32
(
10
), pp.
891
906
.
11.
Gershwin
,
S. B.
,
Tan
,
B.
, and
Veatch
,
M. H.
,
2009
, “
Production Control With Backlog-Dependent Demand
,”
IIE Trans.
,
41
(
6
), pp.
511
523
.
12.
Li
,
J.
,
Blumenfeld
,
D. E.
,
Huang
,
N.
, and
Alden
,
J. M.
,
2009
, “
Throughput Analysis of Production Systems: Recent Advances and Future Topics
,”
Int. J. Prod. Res.
,
47
(
14
), pp.
3823
3851
.
13.
Narahari
,
Y.
, and
Viswanadham
,
N.
,
1994
, “
Transient Analysis of Manufacturing Systems Performance
,”
IEEE Trans. Rob. Autom.
,
10
(
2
), pp.
230
244
.
14.
Meerkov
,
S. M.
, and
Zhang
,
L.
,
2008
, “
Transient Behavior of Serial Production Lines With Bernoulli Machines
,”
IIE Trans.
,
40
(
3
), pp.
297
312
.
15.
Li
,
J.
, and
Meerkov
,
S. M.
,
2009
,
Production Systems Engineering
,
Springer
,
New York
.
16.
Zhang
,
L.
,
Wang
,
C.
,
Arinez
,
J.
, and
Biller
,
S.
,
2013
, “
Transient Analysis of Bernoulli Serial Lines: Performance Evaluation and System-Theoretic Properties
,”
IIE Trans.
,
45
(
5
), pp.
528
543
.
17.
Jia
,
Z.
,
Zhang
,
L.
,
Arinez
,
J.
, and
Xiao
,
G.
, “
Finite Production Run-Based Serial Lines With Bernoulli Machines: Performance Analysis, Bottleneck, and Case Study
,”
IEEE Trans. Autom. Sci. Eng.
,
PP
(
99
), pp.
1
15
.
18.
Meerkov
,
S. M.
,
Shimkin
,
N.
, and
Zhang
,
L.
,
2010
, “
Transient Behavior of Two-Machine Geometric Production Lines
,”
IEEE Trans. Autom. Control
,
55
(
2
), pp.
453
458
.
19.
Chen
,
G.
,
Wang
,
C.
,
Zhang
,
L.
, and
Arinez
,
J.
, “
Transient Performance Analysis of Serial Production Lines With Geometric Machines
,”
IEEE Trans. Autom. Control
,
PP
(99), p.
1
.
20.
Maciejowski
,
J. M.
,
2002
,
Predictive Control With Constraints
,
Prentice Hall
,
London
.
21.
Roset
,
B. J. P.
,
2007
, “
Manufacturing Systems Considered as Time Domain Control Systems: Receding Horizon Control and Observers
,”
Ph.D. thesis
, Eindhoven University of Technology,
Eindhoven, The Netherlands
.
22.
Gubner
,
J. A.
,
2006
,
Probability and Random Process for Electrical and Computer Engineering
,
Cambridge University Press
,
Cambridge, UK
.
23.
Nikolaou
,
M.
,
2001
, “
Model Predictive Controllers: A Critical Synthesis of Theory and Industrial Needs
,”
Adv. Chem. Eng.
,
26
, pp.
131
204
.
You do not currently have access to this content.