Abstract

This work presents an experimental analysis of gas–liquid flows in a centrifugal rotor prototype. Pressure rise curves are evaluated considering a wide range of liquid and gas flowrates and different rotating speeds. An innovative apparatus including a dynamic sealing system, back illumination, and filming in a rotating frame of reference is employed to visualize gas–liquid flow patterns at different operating conditions. Volume fraction measurement and bubble-size evaluation are also taken into account. The experimental apparatus allowed analyzing details of the gas-phase dynamics inside the rotor channels. That includes preferential bubble paths and zones of agglomeration, gas pocket formation, coalescence and breakup, and the effect of flow pattern transition on different degrees of performance degradation that centrifugal rotors are subject to when working with gas–liquid flows. Also, important information about the effect of the gas flowrate and the rotating speed on the performance of the assumed rotor prototype could be gathered. Discussions in this work should contribute to comprehend the behavior of gas–liquid flow in centrifugal pumps, a topic that is still far from being well understood. Qualitative and quantitative data here presented could also be valuable to guide the development of numerical models to solve this problem.

References

1.
GüLich
,
J. F.
,
2010
,
Centrifugal Pumps
,
Springer
,
Berlin
.
2.
Stel
,
H.
,
Sirino
,
T.
,
Ponce
,
F. J.
,
Chiva
,
S.
, and
Morales
,
R. E. M.
,
2015
, “
Numerical Investigation of the Flow in a Multistage Electric Submersible Pump
,”
J. Pet. Sci. Eng.
,
136
, pp.
41
54
.10.1016/j.petrol.2015.10.038
3.
Murakami
,
M.
, and
Minemura
,
K.
,
1977
, “
Flow of Air Bubbles in Centrifugal Impellers and Its Effect on the Pump Performance
,”
Proceedings of the Sixth Australasian Hydraulics and Fluid Mechanics Conference
, Adelaide, Australia, Dec. 5–9, pp.
382
385
.
4.
Sulzer Pumps
,
2010
,
Centrifugal Pump Handbook
,
Butterworth-Heinemann
,
Oxford, UK
.
5.
Neumann
,
N.
,
Schäfer
,
T.
,
Bieberle
,
A.
, and
Hampel
,
U.
,
2016
, “
An Experimental Study of the Gas Entrainment in Horizontally and Vertically Installed Centrifugal Pumps
,”
ASME J. Fluids Eng.
,
138
(
9
), p.
091301
.10.1115/1.4033029
6.
Poullikkas
,
A.
,
2000
, “
Two Phase Flow Performance of Nuclear Reactor Cooling Pumps
,”
Prog. Nucl. Energy
,
36
(
2
), pp.
123
130
.10.1016/S0149-1970(00)00007-X
7.
Cooper
,
P.
,
Schiavello
,
B.
,
Marolles
,
C.
,
Salis
,
J.
,
Prang
,
A. J.
, and
Broussard
,
D. H.
,
1996
, “
Tutorial on Multiphase Gas-Liquid Pumping
,”
Proceedings of the 13th International Pump User Symposium
, Houston, TX, Mar. 5–7, pp.
159
174
.
8.
Murakami
,
M.
, and
Minemura
,
K.
,
1974
, “
Effects of Entrained Air on the Performance of a Centrifugal Pump: 1st Report, Performance and Flow Conditions
,”
Bull. JSME
,
17
(
110
), pp.
1047
1055
.10.1299/jsme1958.17.1047
9.
Lea
,
J. F.
, and
Bearden
,
J. L.
,
1982
, “
Effect of Gaseous Fluids on Submersible Pump Performance
,”
J. Pet. Tech.
,
34
(
12
), pp.
2922
2930
.10.2118/9218-PA
10.
Cirilo
,
R.
,
1998
, “
Air-Water Flow Through Electric Submersible Pumps
,” M.S. thesis, The University of Tulsa, Tulsa, OK.
11.
Pessoa
,
R.
, and
Prado
,
M.
,
2003
, “
Two-Phase Flow Performance for Electrical Submersible Pump Stages
,”
SPE Prod. Facil.
,
18
(
1
), pp.
13
27
.10.2118/81910-PA
12.
Beltur
,
R.
,
Prado
,
M.
,
Duran
,
J.
, and
Pessoa
,
R.
,
2003
, “
Analysis of Experimental Data of ESP Performance Under Two-Phase Flow Conditions
,”
Proceedings of the SPE Production and Operations Symposium
, Oklahoma City, OK, Mar. 22–25, Paper No. SPE-80921-MS.10.2118/80921-MS
13.
Trevisan
,
F. E.
, and
Prado
,
M.
,
2011
, “
Experimental Investigation of the Viscous Effect on Two-Phase-Flow Patterns and Hydraulic Performance of Electrical Submersible Pumps
,”
J. Can. Pet. Technol.
,
50
(
04
), pp.
45
52
.10.2118/134089-PA
14.
Paternost
,
G. M.
,
Bannwart
,
A. C.
, and
Estevam
,
V.
,
2015
, “
Experimental Study of a Centrifugal Pump Handling Viscous Fluid and Two-Phase Flow
,”
SPE Prod. Oper.
,
30
(
02
), pp.
146
155
.10.2118/165028-PA
15.
Gamboa
,
J.
, and
Prado
,
M.
,
2010
, “
Visualization Study of the Performance Breakdown in the Two-Phase Performance of an Electrical Submersible Pump
,”
Proceedings of the 26th International Pump User Symposium
, Houston, TX, Mar. 16–18, pp.
1
15
.10.21423/R1705B
16.
Mikielewicz
,
J.
,
Wilson
,
D. G.
,
Chan
,
T. C.
, and
Goldfinch
,
A. L.
,
1978
, “
A Method for Correlating the Characteristics of Centrifugal Pumps in Two-Phase Flow
,”
ASME J. Fluids Eng.
,
100
(
4
), pp.
395
409
.10.1115/1.3448698
17.
Furuya
,
O.
,
1985
, “
An Analytical Model for Prediction of Two-Phase (Noncondensable) Flow Pump Performance
,”
ASME J. Fluids Eng.
,
107
(
1
), pp.
139
147
.10.1115/1.3242432
18.
Sachdeva
,
R.
,
Doty
,
D. R.
, and
Schmidt
,
Z.
,
1994
, “
Performance of Electric Submersible Pumps in Gassy Wells
,”
SPE Prod. Facil.
,
9
(
1
), pp.
55
60
.10.2118/22767-PA
19.
Sun
,
D.
, and
Prado
,
M.
,
2005
, “
Modeling Gas-Liquid Head Performance of Electrical Submersible Pumps
,”
ASME J. Pressure Vessel Technol.
,
127
(
1
), pp.
31
38
.10.1115/1.1845473
20.
Gamboa
,
J.
, and
Prado
,
M.
,
2011
, “
Review of Electrical-Submersible Pump Surging Correlation and Models
,”
SPE Prod. Oper.
, 26(4), pp.
314
324
.10.2118/140937-PA
21.
Romero
,
M.
,
1999
, “
An Evaluation of an Electrical Submersible Pumping System for High GOR Wells
,” M.S. thesis, The University of Tulsa, Tulsa, OK.
22.
Gamboa
,
J.
, and
Prado
,
M.
,
2012
, “
Experimental Study of Two-Phase Performance of an Electric-Submersible-Pump Stage
,”
SPE Prod. Facil.
,
27
(
04
), pp.
414
421
.10.2118/163048-PA
23.
Murakami
,
M.
, and
Minemura
,
K.
,
1974
, “
Effects of Entrained Air on the Performance of Centrifugal Pumps: 2nd Report, Effects of Number of Blades
,”
Bull. JSME
,
17
(
112
), pp.
1286
1295
.10.1299/jsme1958.17.1286
24.
Murakami
,
M.
, and
Minemura
,
K.
,
1976
, “
Effects of Running Clearance of Semi-Open Impeller Pumps Under Air Admitting Conditions
,”
Bull. JSME
,
19
(
136
), pp.
1141
1148
.10.1299/jsme1958.19.1141
25.
Murakami
,
M.
, and
Minemura
,
K.
,
1983
, “
Behavior of Air Bubbles in an Axial-Flow Pump Impeller
,”
ASME J. Fluids Eng.
,
105
(
3
), pp.
277
283
.10.1115/1.3240986
26.
Minemura
,
K.
,
Murakami
,
M.
, and
Katagiri
,
H.
,
1985
, “
Characteristics of Centrifugal Pumps Handling Air-Water Mixtures and Size of Air Bubbles in Pump Impellers
,”
Bull. JSME
,
28
(
244
), pp.
2310
2318
.10.1299/jsme1958.28.2310
27.
Furukawa
,
A.
,
Shirasu
,
S.
, and
Sato
,
S.
,
1996
, “
Experiments on Air-Water Two-Phase Flow Pump Impeller With Rotating-Stationary Circular Cascades and Recirculating Flow Holes
,”
JSME Int. J. Ser. B Fluids Therm. Eng.
,
39
(
3
), pp.
575
582
.10.1299/jsmeb.39.575
28.
Estevam
,
V.
,
2002
, “
Uma Análise Fenomenológica da Operação de Bomba Centrífuga Com Escoamento Bifásico
,” Ph.D. thesis (in Portuguese), Universidade Estadual de Campinas, Campinas, Brazil.
29.
Barrios
,
L.
,
2007
, “
Visualization and Modeling of Multiphase Performance Inside an Electrical Submersible Pump
,” Ph.D. dissertation, The University of Tulsa, Tulsa, OK.
30.
Monte Verde
,
W.
,
Biazussi
,
J. L.
,
Sassim
,
N. A.
, and
Bannwart
,
A. C.
,
2017
, “
Experimental Study of Gas-Liquid Two-Phase Flow Patterns Within Centrifugal Pump Impellers
,”
Exp. Therm. Fluid Sci.
,
85
, pp.
37
51
.10.1016/j.expthermflusci.2017.02.019
31.
Cubas
,
J. M. C.
,
Stel
,
H.
,
Ofuchi
,
E. M.
,
Schneider
,
F. A. M.
,
Neto
,
M. A.
,
Bertoldi
,
D.
, and
Morales
,
R. E. M.
,
2017
, “
Experimental Investigation of the Centrifugal Pump Behavior Under Gas-Liquid Flows
,”
Proceedings of the Ninth World Conference on Experimental Heat Transfer, Fluid Mechanics and Thermodynamics
, Iguazu Falls, Brazil, June 11–15, pp.
1
11
.
32.
Stel
,
H.
,
Ofuchi
,
E. M.
,
Sabino
,
R. H.
,
Ancajima
,
F. C.
,
Bertoldi
,
D.
,
Marcelino Neto
,
M. A.
, and
Morales
,
R. E. M.
,
2019
, “
Investigation of the Motion of Bubbles in a Centrifugal Pump Impeller
,”
ASME J. Fluids Eng.
,
141
(
3
), p.
031203
.10.1115/1.4041230
33.
Da Silva
,
M. J.
,
Schleicher
,
E.
, and
Hampel
,
U.
,
2007
, “
Capacitance Wire-Mesh Sensor for Fast Measurement of Phase Fraction Distributions
,”
Meas. Sci. Technol.
,
18
(
7
), pp.
2245
2251
.10.1088/0957-0233/18/7/059
34.
Shoham
,
O.
,
2006
,
Mechanistic Modeling of Gas-Liquid Two-Phase Flow in Pipes
,
Society of Petroleum Engineers
,
Richardson, TX
.
35.
Dougherty
,
E.
,
1992
,
Mathematical Morphology in Image Processing (Optical Science and Engineering)
,
CRC Press
,
New York
.
36.
Do Amaral
,
C. E. F.
,
Alves
,
R. F.
,
Da Silva
,
M. J.
,
Arruda
,
L. V. R.
,
Dorini
,
L.
,
Morales
,
R. E. M.
, and
Pipa
,
D. R.
,
2013
, “
Image Processing Techniques for High-Speed Videometry in Horizontal Two-Phase Slug Flows
,”
Flow Meas. Instrum.
,
33
, pp.
257
264
.10.1016/j.flowmeasinst.2013.07.006
37.
Taitel
,
Y.
,
Bornea
,
D.
, and
Dukler
,
A. E.
,
1980
, “
Modelling Flow Pattern Transitions for Steady Upward Gas-Liquid Flow in Vertical Tubes
,”
AIChE J.
,
26
(
3
), pp.
345
354
.10.1002/aic.690260304
38.
Zuber
,
N.
, and
Findlay
,
J. A.
,
1965
, “
Average Volumetric Concentration in Two-Phase Flow Systems
,”
ASME J. Heat Transfer
,
87
(
4
), pp.
453
468
.10.1115/1.3689137
39.
Krepper
,
E.
,
Lucas
,
D.
,
Frank
,
T.
,
Prasser
,
H. M.
, and
Zwart
,
P. J.
,
2008
, “
The Inhomogeneous MUSIG Model for the Simulation of Polydispersed Flows
,”
Nucl. Eng. Des.
,
238
(
7
), pp.
1690
1702
.10.1016/j.nucengdes.2008.01.004
40.
Mouza
,
A. A.
,
Dalakoglou
,
G. K.
, and
Paras
,
S. V.
,
2005
, “
Effect of Liquid Properties on the Performance of Bubble Column Reactors With Fine Pore Spargers
,”
Chem. Eng. Sci.
,
60
(
5
), pp.
1465
1475
.10.1016/j.ces.2004.10.013
41.
Ishii
,
M.
, and
Hibiki
,
T.
,
2006
,
Thermo-Fluid Dynamics of Two-Phase Flow
,
Springer
,
New York
.
42.
Marsis
,
E.
,
Pirouzpanah
,
S.
, and
Morrison
,
G.
,
2013
, “
CFD-Based Design Improvement for Single-Phase and Two-Phase Flows Inside an Electrical Submersible Pump
,”
ASME
Paper No. FEDSM2013-16060
. 10.1115/FEDSM2013-16060
You do not currently have access to this content.