Thermo-setting polymers are widely used as underfill materials to improve the reliability of electronic packages. In the design phase, the influence of underfill applications on reliability is often judged through thermal and mechanical simulations, under assumed operating conditions. Because of lacking insight into the mechanical processes due to polymer curing, the impact of processing induced residual stress fields is often neglected. To investigate the evolution of stress and strain fields during the curing process it is important to assume a more appropriate starting point for subsequent process modeling. Furthermore, study of possible damage originating from the fabrication process then comes within reach. To facilitate future analysis of stress and strain fields during the curing process a cure dependent constitutive relation is assumed. An approximate investigation method for the process-dependent mechanical properties, based on Dynamic Mechanic Analysis (DMA), is developed. As an illustration the parameter identification is performed for a selected epoxy resin.

1.
Lagasse, R. R., Chambers, R. S., Guess, T. R., Plazek, D. J., and Bero, C., 1991, “Mechanical modeling of stress generation during cure of encapsulation resins,” Materials Reliability Issues in Microelectronics Symposium, pp. 177–182.
2.
Chambers, R. S., Lagasse, R. R., Guess, T. R. and Plazek, D. J., 1992, “A cure shrinkage model for analyzing the stresses and strains in encapsulated assemblies,” Advances in Electronic Packaging, Proceedings of the 1992 Joint ASME/JSME Conference on Electronic Packaging, Milpitas, CA, pp. 537–542.
3.
Plepys
,
A.
,
Vratsanos
,
M. S.
, and
Farris
,
R. J.
,
1994
, “
Determination of residual stresses using incremental linear elasticity
,”
Composite Structures
,
27
, pp.
51
56
.
4.
Lange
,
J.
,
Toll
,
S.
,
Manson
,
J. E.
, and
Hult
,
A.
,
1995
, “
Residual stress build-up in thermoset films cured above their ultimate glass transition temperature
,”
Polymer
,
36
(
16
), pp.
3135
3141
.
5.
Korotkov, V. N., Chekanov, Y. A., Smirnov, Y. N. and Zenkov, I. D., 1996, “Shrinkage stresses during cure of constraint polymer matrix,” ECCM-7: Seventh European Conference on Composite Materials. Realizing their Commercial Potential, Vol. 1, London, UK pp. 141–146.
6.
Kim
,
Y. K.
, and
White
,
S. R.
,
1996
, “
Stress relaxation behavior of 3501-6 epoxy resin during cure
,”
Polym. Eng. Sci.
,
36
(
23
) Dec., pp.
2852
2862
.
7.
Lange
,
J.
,
Toll
,
S.
,
Manson
,
J. E.
, and
Hult
,
A.
,
1997
, “
Residual stress build-up in thermoset films cured below their ultimate glass transition temperature
,”
Polymer
,
38
(
4
), pp.
809
815
.
8.
Kiasat
,
M. S.
,
Nijhof
,
A. H. J.
,
Blokland
,
H.
, and
Marissen
,
R.
,
1997
, “
Shrinkage and Stress Build up in Unsaturated Polyester Resin during Curing
,”
Polymers and Ceramics
,
2
, pp.
95
102
.
9.
Ernst, L. J., Hof, C. van ’t, Yang, D. G., Kiasat, M. S., Zhang, G. Q., Bressers, H. J. L., Caers, J. F. J., Boer, A. W. J. den, and Janssen, J., 2000, “Mechanical characterization and simulation of packaging polymer curing,” Proc. of the 3th Int. Conf. on Micro Materials, MicroMat 2000, Berlin, Apr..
10.
Kiasat, M. S., 2000, “Curing Shrinkage and Residual Stresses in Viscoelastic Thermosetting Resins and Composites,” Ph.D. thesis, Delft University of technology, Delft.
11.
Yang
,
D. G.
,
Ernst
,
L. J.
,
Hof
,
C. van’t
,
Kiasat
,
M. S.
,
Bisschop
,
J.
,
Janssen
,
J.
,
Kuper
,
F.
,
Liang
,
Z. N.
,
Schravendeel
,
R.
,
Zhang
,
G. Q.
,
2000
, “
Vertical die crack stresses of Flip Chip induced in major package assembly processes
,”
Microelectron. Reliab.
,
40
, pp.
1533
1538
.
12.
Yang, D. G., Zhang, G. Q., Ernst, L. J., Caers, J. F. J., Bressers, H. J. L., Janssen, J., 2001, “Combined experimental and numerical investigation on Flip Chip solder fatigue with cure-dependent underfill properties,” Proc. of the 51st Electronic Components and Technology Conference (ECTC2001), Orlando, May.
13.
Hof
,
C. van’t
,
Kiasat
,
M. S.
,
Yang
,
D. G.
,
Ernst
,
L. J.
,
Zhang
,
G. Q.
,
Bressers
,
H. J. L.
, and
Caers
,
J. F. J.
, 1999, “Packaging polymer’s curing process characterization and modeling, using Flip Chip underfill as carrier,” Philips report, CTB598-99-2148, Eindhoven.
You do not currently have access to this content.