The use of multilayer ceramic chip capacitors as integrated passive in, e.g., system in package applications needs methods to examine and predict their reliability. Therefore, a nondestructive failure analytical technique is described to detect cracks in the ceramic and the metallic layers within encapsulated 0402 surface mount device (SMD) capacitors. After choosing from techniques to reproducibly generate cracks, it is shown that an in situ capacitance measurement is a convenient method to detect these failures unambiguously. Finite element simulations support the experimental results. A reliability estimate for capacitor integrity under given loading conditions is given.

1.
Davis
,
C.
,
Maloy
,
S.
, and
Wegman
,
J.
, 2000, “
Common Cracking Modes in Surface Mount Multilayer Ceramic Capacitors
,” TDK technical report.
2.
Braun
,
T.
,
Wunderle
,
B.
,
Becker
,
K. -F.
,
Koch
,
M.
,
Bader
,
V.
,
Aschenbrenner
,
R.
, and
Reichl
,
H.
, 2006, “
Improved Reliability of Leadfree Flip Chip Assemblies Using Direct Underfilling by Transfer Molding
,”
Proceedings of the 31st IEMT
, Putrajaya, Malaysia, Nov. 8–10.
3.
Blattau
,
N.
,
Barker
,
D.
, and
Hillman
,
C.
, 2004, “
Lead Free Solder and Flex Cracking Failures in Ceramic Capacitors
,”
CARTS, 24th Annual Capacitor and Resistor Technology Symposium
, pp.
101
105
.
4.
den Toonder
,
J. M. J.
,
Rademaker
,
C. W.
, and
Hu
,
C. -L.
, 2003, “
Residual Stresses in Multilayer Ceramic Capacitors: Measurement and Computation
,”
ASME J. Electron. Packag.
1043-7398,
125
, pp.
506
511
.
5.
Keller
,
J.
,
Vogel
,
D.
,
Schubert
,
A.
, and
Michel
,
B.
, 2003, “
Displacement and Strain Field Measurements From SPM Images
,”
Applied Scanning Probe Methods
,
Springer
,
New York
.
6.
Ramirez
,
P.
, and
Adams
,
F.
, 2002, “
Acoustic Imaging and Screening of Ceramic Chip Capacitors
,”
Passive Component Industry
, July/August, pp.
16
20
.
7.
Breitenstein
,
O.
, and
Langenkamp
,
M.
, 2003,
Lock-in Thermography
,
Springer
,
New York
.
8.
Erdahl
,
D. S.
, and
Ume
,
I. C.
, 2002, “
Online-Offline Laser Ultrasonic Quality Inspection Tool for Multi-Layer Chip Capacitors
,”
52nd ECTC
.
9.
EPCOS
, 2002, “
Effect of Mechanical Stress
,” EPCOS Corporate Communications, Report No. 10/02, pp.
217
222
.
10.
Wunderle
,
B.
,
Mrossko
,
R.
,
Kaulfersch
,
E.
,
Wittler
,
O.
,
Ramm
,
P.
,
Michel
,
B.
, and
Reichl
,
H.
, 2006, “
Thermo-Mechanical Reliability of 3D-Integrated Structures in Stacked Silicon
,”
Proceedings of the MRS Fall Meeting
, Boston, November.
11.
Schubert
,
A.
,
Dudek
,
R.
,
Auerswald
,
E.
,
Gollhardt
,
A.
,
Michel
,
B.
, and
Reichl
,
H.
, 2003, “
Fatigue Life Models for SnAgCu and SnPb Solder Joints Evaluated by Experiments and Simulation
,”
Proceedings of 53rd ECTC
, New Orleans, May 27–30, pp.
603
610
.
12.
1999, Microelectonics Packaging Materials Database “CINDAS,” Purdue University.
You do not currently have access to this content.