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ASME 2014 International Manufacturing Science and Engineering Conference collocated with the JSME 2014 International Conference on Materials and Processing and the 42nd North American Manufacturing Research Conference

June 9–13, 2014

Detroit, Michigan, USA

Conference Sponsors:

ISBN:

978-0-7918-4581-3

In This Volume

Processing (102)

Volume 2: Processing

Processing

Advancement in Manufacturing Processes for Energy Efficiency

A Comparative Study of Energy and Material Flow in Modulation-Assisted Machining and Conventional Machining

Ho Yeung, Yang Guo, James B. Mann, W. Dale Compton, Srinivasan Chandrasekar

MSEC 2014; V002T02A001doi:https://doi.org/10.1115/MSEC2014-4040

Abstract

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Topics: Flow (Dynamics) , Machining , Copper , Cutting , Deformation , Imaging , Metals , Resolution (Optics)

Characterization of Ultrasonic Metal Welding by Correlating Online Sensor Signals With Weld Attributes

S. Shawn Lee, Chenhui Shao, Tae Hyung Kim, S. Jack Hu, Elijah Kannatey-Asibu, Wayne W. Cai, J. Patrick Spicer, Jeffrey A. Abell

MSEC 2014; V002T02A002doi:https://doi.org/10.1115/MSEC2014-4139

Abstract

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Topics: Metals , Sensors , Signals , Welding , Ultrasonic welding , Manufacturing , Algorithms , Batteries , Density , Displacement

A Method to Study Fatigue Life of Ultrasonically Welded Lithium-Ion Battery Tab Joints Using Electrical Resistance

Nanzhu Zhao, Wei Li, Wayne W. Cai, Jeffrey A. Abell

MSEC 2014; V002T02A003doi:https://doi.org/10.1115/MSEC2014-4159

Abstract

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Topics: Electrical resistance , Fatigue life , Lithium-ion batteries , Ultrasonic welding , Fatigue testing , Batteries , Damage , Fatigue , Aluminum , Copper

Geometric Parameter Optimization in Cutting Force Model for Deep-Hole Drilling

Yueen Li, Haiyan H. Zhang, Cong Liao

MSEC 2014; V002T02A004doi:https://doi.org/10.1115/MSEC2014-4221

Abstract

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Topics: Cutting , Drilling , Optimization , Modeling , Geometry , Wear , Design , Failure mechanisms

Advances in Abrasive Machining Processes in Honor of Professor Steve Malkin

Review on Grinding Tool Wear in Terms of Sustainability

Barbara S. Linke

MSEC 2014; V002T02A005doi:https://doi.org/10.1115/MSEC2014-3921

Abstract

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Topics: Grinding , Sustainability , Wear , Wheels , Collapse , Manufacturing , Performance , Sharpening , Steady state , Sustainable development

Monitoring the Parameter Effects of Surface Grinding Process Using Temperature, Acoustic Emission and Force Measurement

Guoxu Yin, Tejas Nisal, Ioan D. Marinescu, Nilo T. Bugtai

MSEC 2014; V002T02A006doi:https://doi.org/10.1115/MSEC2014-3969

Abstract

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Topics: Acoustic emissions , Force measurement , Grinding , Temperature , Temperature measurement , Acoustic emission testing , Circuits , Fluids , Process monitoring , Surface roughness

Predictive Force Modeling in MQL (Minimum Quantity Lubrication) Grinding

Yamin Shao, Steven Y. Liang

MSEC 2014; V002T02A007doi:https://doi.org/10.1115/MSEC2014-3971

Abstract

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Topics: Grinding , Lubrication , Modeling , Boundary lubrication , Cooling , Wheels , Density , Floods , Fluids , Friction

Exploration of a New Approach for Calibrating Grinding Power Model

Zhongde Shi, Changsheng Guo, Helmi Attia

MSEC 2014; V002T02A008doi:https://doi.org/10.1115/MSEC2014-3975

Abstract

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Topics: Grinding , Wheels , Fluids , Pressure , Alloys , Calibration , Friction , Nickel , Wear

Thermal Aspects and Grinding Aggressiveness in View of Optimizing High-Performance Grinding Operations in the Automotive Industry

Radovan Drazumeric, Jeffrey Badger, Janez Kopac, Peter Krajnik

MSEC 2014; V002T02A009doi:https://doi.org/10.1115/MSEC2014-3993

Abstract

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Topics: Automotive industry , Grinding , Temperature , Modeling , Cycles , Geometry , Kinematics , Machinery , Optimization

Sub-Surface Crack Analysis for Diamond Slurry Lapping of Sapphire Wafers

Chao-Chang A. Chen, Wei-Kang Tu, Jyun-Kai Yang

MSEC 2014; V002T02A010doi:https://doi.org/10.1115/MSEC2014-3995

Abstract

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Topics: Diamonds , Fracture (Materials) , Grinding , Sapphire , Semiconductor wafers , Slurries , Temperature , Viscosity , Instrumentation , Polishing

Cylindrical Grinding of Nitrided Steels: Grindability, Specific Energy, Temperatures, Residual Stresses and Fatigue Failure

Jeffrey Badger

MSEC 2014; V002T02A011doi:https://doi.org/10.1115/MSEC2014-4001

Abstract

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Topics: Fatigue failure , Grinding , Residual stresses , Steel , Temperature , Nitriding , Stress , Deformation , Temperature effects , Tension

Nonwoven Wheel Polishing of Ti-6Al-4V and Co-Cr-Mo Alloys

Yancheng Wang, Bing Yan, Albert J. Shih

MSEC 2014; V002T02A012doi:https://doi.org/10.1115/MSEC2014-4060

Abstract

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Topics: Alloys , Polishing , Wheels , Compression , Surface roughness , Stiffness , Biomaterials , Biomedicine , Compressibility , Fibers

Experimental Investigation of Vibratory Finishing Process

Xiaozhong Song, Rahul Chaudhari, Fukuo Hashimoto

MSEC 2014; V002T02A013doi:https://doi.org/10.1115/MSEC2014-4093

Abstract

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Topics: Finishing , Surface roughness , Machining , Metalwork

A Discussion on Removal Mechanisms in Grinding Polycrystalline Diamond

Florestan Schindler, Fritz Klocke, Richard Brocker, Patrick Mattfeld

MSEC 2014; V002T02A014doi:https://doi.org/10.1115/MSEC2014-4102

Abstract

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Topics: Diamonds , Grinding , Stress , Brittleness , Diamond turning , Focused ion beams , Grinding equipment , Grinding wheels , Polishing , Simulation

Tool Wear Model for Double Face Grinding With Planetary Kinematics

Eckart Uhlmann, Michael Kleinschnitker, Tom Hoghe

MSEC 2014; V002T02A015doi:https://doi.org/10.1115/MSEC2014-4104

Abstract

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Topics: Grinding , Kinematics , Wear , Optimization , Stress

Development of Novel Long-Life CBN Grinding Wheel at High Efficiency Condition

Kouichi Yoshimura, Akihiro Mizuno, Takeshi Mishima, Kazumasa Yoshida, Hiroshi Hoshino, Fukuo Hashimoto

MSEC 2014; V002T02A016doi:https://doi.org/10.1115/MSEC2014-4114

Abstract

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Topics: Bending strength , Combustion , Cracking (Materials) , Fracture (Process) , Grinding , Grinding wheels , Stress , Surface quality , Wheels

Wear of Abrasive Particles in Slurry During Lapping

James T. Lehner, II, Christopher A. Brown

MSEC 2014; V002T02A017doi:https://doi.org/10.1115/MSEC2014-4121

Abstract

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Topics: Grinding , Particulate matter , Slurries , Wear , Stress , Shapes , Valves , Experimental design , Particle size , Sealing (Process)

Investigations for Safe Grinding of Ti-6Al-4V Parts Produced by Direct Metal Laser Sintering (DMLS) Technology

Radu Pavel, Anil K. Srivastava

MSEC 2014; V002T02A018doi:https://doi.org/10.1115/MSEC2014-4130

Abstract

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Topics: Grinding , Lasers , Metals , Sintering , Additive manufacturing , Residual stresses , Titanium alloys , Aerospace industry , Alloys , Biomedicine

Effects of Single Point Dressing on Seeded Gel Grinding Wheel Surface Topography

Craig Woodin, Harsha Malshe, Shreyes Melkote

MSEC 2014; V002T02A019doi:https://doi.org/10.1115/MSEC2014-4169

Abstract

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Topics: Grinding wheels , Wheels , Ceramics , Density , Indexing (Machining) , Metrology , Statistical distributions , X-rays

Advances in Additive Manufacturing

Review on Phase-Field Modeling of Microstructure Evolutions: Application to Electron Beam Additive Manufacturing

Seshadev Sahoo, Kevin Chou

MSEC 2014; V002T02A020doi:https://doi.org/10.1115/MSEC2014-3901

Abstract

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Topics: Additive manufacturing , Cathode ray oscilloscopes , Electron beams , Modeling , Solidification , Materials processing , Engineering simulation , Manufacturing , Melting , Optimization

Composition Optimization for Functionally Gradient Parts Considering Manufacturing Constraints

Amir Ghazanfari, Ming C. Leu

MSEC 2014; V002T02A021doi:https://doi.org/10.1115/MSEC2014-3960

Abstract

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Topics: Manufacturing , Optimization , Stiffness , Additive manufacturing , Cantilever beams , Design , Engineers , Flamelet generated manifold , Functionally graded materials , Pressure

A Novel Multi-Material Additive Manufacturing Technique for Fabricating Laminated Polymer Nanocomposite Structures

Clayson Spackman, Kyle Picha, Garrett G. Gross, James F. Nowak, Phil J. Smith, Jian Zheng, Johnson Samuel, Sandipan Mishra

MSEC 2014; V002T02A022doi:https://doi.org/10.1115/MSEC2014-4009

Abstract

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Topics: Additive manufacturing , Polymer nanocomposites , Fibers , Polymers , Mechanical properties , Nanoscale phenomena , Ultraviolet radiation , Deflection , Electrospinning , Inks

Deformation Control Based on In-Situ Sensors for Mask Projection Based Stereolithography

Kai Xu, Yong Chen

MSEC 2014; V002T02A023doi:https://doi.org/10.1115/MSEC2014-4055

Abstract

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Topics: Deformation , Mask image projection stereolithography , Sensors , Temperature , Finite element analysis , Shapes , Computer-aided design , Cooling , Resins , Simulation results

Thermomechanical Investigation of Overhang Fabrications in Electron Beam Additive Manufacturing

Bo Cheng, Ping Lu, Kevin Chou

MSEC 2014; V002T02A024doi:https://doi.org/10.1115/MSEC2014-4063

Abstract

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Topics: Additive manufacturing , Cathode ray oscilloscopes , Electron beams , Thermomechanics , Temperature , Residual stresses , Warping , Aerospace industry , Biomedicine , Density

Advances in Manufacturing Processes of Biomedical Instruments

Vibrating Needle Cutting Force

Andrew C. Barnett, Kelilah Wolkowicz, Jason Z. Moore

MSEC 2014; V002T02A025doi:https://doi.org/10.1115/MSEC2014-4049

Abstract

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Topics: Cutting , Needles , Vibration , Biological tissues , Blood , Cancer , Drugs , Medical devices , Performance , Skin

Direct Fabrication of Highly Conductive Micro Silver Tracks Using Electrohydrodynamic Jet Printing for Sub-20 µM Micro-Manufacturing

Hangtang Qin, Chuang Wei, Jingyan Dong, Yuan-Shin Lee

MSEC 2014; V002T02A026doi:https://doi.org/10.1115/MSEC2014-4163

Abstract

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Topics: Electrohydrodynamics , Manufacturing , Micromanufacturing , Printing , Silver , Inks , Nozzles , Biomedicine , Electric potential , Electrical resistivity

Advances in Manufacturing Processes of Biomedical Materials and Products

Environmentally Benign Electropolishing of Biomedical Alloys

Maria Inman, Timothy Hall, Holly Garich, E. Jennings Taylor

MSEC 2014; V002T02A027doi:https://doi.org/10.1115/MSEC2014-4035

Abstract

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Topics: Alloys , Biomedicine , Electrolytic polishing , Surface finishing , Electrical conductivity , Electrolytes , Medical devices , Metals , Molybdenum , Nickel titanium alloys

Advanced Five-Plane Lancet Needle Design, Grinding, and Tissue Insertion

Yancheng Wang, Roland K. Chen, Bruce L. Tai, Albert J. Shih

MSEC 2014; V002T02A028doi:https://doi.org/10.1115/MSEC2014-4046

Abstract

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Topics: Biological tissues , Design , Grinding , Needles , Natural language processing , Nonlinear programming , Soft tissues , Cutting , Engineering prototypes , Geometry

Microstructural and Dynamic Mechanical Characterization of Biodegradable Magnesium-Calcium Alloy for Orthopedic Implants

V. S. Brooks, Y. B. Guo

MSEC 2014; V002T02A029doi:https://doi.org/10.1115/MSEC2014-4064

Abstract

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Topics: Alloys , Biodegradation , Magnesium (Metal) , Orthopedics , Compression , Manufacturing , Mechanical properties , Biomaterials , Mechanical behavior , Tension

Enhancement of Kirschner Wire for Bone Drilling

Bruce L. Tai, Fumitake Nonoyama, Yancheng Wang, Albert J. Shih

MSEC 2014; V002T02A030doi:https://doi.org/10.1115/MSEC2014-4090

Abstract

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Topics: Bone , Drilling , Wire , Cutting , Design , Torque , Bits (Tools) , Evacuations , Finite element model , Geometry

Modeling and Simulation of Flexible Needle Insertion Into Soft Tissue Using Modified Local Constraint Method

Yong Lei, Bin Lian

MSEC 2014; V002T02A031doi:https://doi.org/10.1115/MSEC2014-4203

Abstract

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Topics: Modeling , Needles , Simulation , Soft tissues , Biological tissues , Displacement , Deformation , Equilibrium (Physics) , Springs , Finite element methods

Removal of Calcified Plaque Utilizing Orbital Atherectomy

Robert Kohler, Tri Nguyen, Jeffrey McBroom

MSEC 2014; V002T02A032doi:https://doi.org/10.1115/MSEC2014-4209

Abstract

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Topics: Blood , Brittle fracture , Bulk solids , Carbon , Centrifugal force , Diamonds , Diseases , Experimental design , Finite element analysis , Finite element model

Advances in Modeling, Analysis, and Simulation of Manufacturing Processes

Stress Triaxiality in Chip Segmentation During High Speed Machining of Titanium Alloy

Xueping Zhang, Rajiv Shivpuri, Anil K. Srivastava

MSEC 2014; V002T02A033doi:https://doi.org/10.1115/MSEC2014-3915

Abstract

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Topics: High speed machining , Image segmentation , Stress , Titanium alloys , Shear (Mechanics) , Failure , Fracture (Materials) , Fracture (Process) , Machining , Pressure

An Enhanced Microstructure-Level Finite Element Machining Model for Carbon Nanotube (CNT)-Polymer Composites

Lingyun Jiang, Chandra Nath, Johnson Samuel, Shiv G. Kapoor

MSEC 2014; V002T02A034doi:https://doi.org/10.1115/MSEC2014-3925

Abstract

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Topics: Carbon nanotubes , Composite materials , Finite element analysis , Machining , Polymers , Damage , Cutting , Polymer composites , Temperature , Deformation

Enhanced Surface Residual Compression of Carburized Steel Parts Using Laser Peening Process With Preload

Zhichao (Charlie) Li, B. Lynn Ferguson

MSEC 2014; V002T02A035doi:https://doi.org/10.1115/MSEC2014-3930

Abstract

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Topics: Compression , Laser hardening , Steel , Residual stresses , Hardening , Carburization , Finite element analysis , Stress , Alloys , Ductility

Development and Validation of CFD Methodology to Simulate Water Quenching Process

James Jan, Eben Prabhu, John Lasecki, Ulrich Weiss, Aslihan Mulayim Kaynar, Sinan Eroglu

MSEC 2014; V002T02A036doi:https://doi.org/10.1115/MSEC2014-3940

Abstract

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Topics: Computational fluid dynamics , Quenching (Metalworking) , Water , Engines , Computer simulation , Computer software , Cylinders , Durability , Finite element analysis , Fluids

Technological Heredity and Accuracy of the Cross-Section Shapes of the Hydro-Cylinder Cylindrical Surfaces

Petro D. Kryvyi, Volodymyr O. Dzyura, Nadiya M. Tymoshenko, Volodymyr V. Krupa

MSEC 2014; V002T02A037doi:https://doi.org/10.1115/MSEC2014-3946

Abstract

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Topics: Cylinders , Shapes , Manufacturing , Finishing , Deflection , Approximation , Cranes , Hoists , Students , Surface roughness

Finite Element Study on Chip Formation and Force Response in Two-Dimensional Orthogonal Cutting of Rock

Demeng Che, Peidong Han, Bo Peng, Kornel F. Ehmann

MSEC 2014; V002T02A038doi:https://doi.org/10.1115/MSEC2014-3952

Abstract

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Topics: Cutting , Finite element analysis , Rocks , Brittleness , Diamonds , Drilling , Engineering simulation , Failure , Finite element methods , Finite element model

Modeling of Helical Gear Carbide Re-Hobbing Process

Pravin Khurana, David King, Kevin Marseilles, Sankar Sengupta

MSEC 2014; V002T02A039doi:https://doi.org/10.1115/MSEC2014-3973

Abstract

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Topics: Helical gears , Modeling , Errors , Cutting , Gears , Simulation , Blanks , Computational methods , Computer-aided design , Computer-aided engineering

Surface Integrity Studies in Ball End Milling of Thin Shaped Cantilever Inconel 718

Nandkumar N. Bhopale, Raju S. Pawade

MSEC 2014; V002T02A040doi:https://doi.org/10.1115/MSEC2014-4015

Abstract

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Topics: Cantilevers , Milling , Microhardness , Deflection , Surface roughness

Fault Diagnosis of Rolling Bearings Based on Multi-Scale Entropy and Ensembled Artificial Neural Network

Fen Chen, Quan Liu, Qin Wei, Deng Ting, Yan Ting, Su Wenqin, Peng Bingjie, Lei Zhao

MSEC 2014; V002T02A041doi:https://doi.org/10.1115/MSEC2014-4033

Abstract

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Topics: Artificial neural networks , Entropy , Fault diagnosis , Rolling bearings , Cycles , Feature extraction , Flaw detection , Machinery , Reliability , Time series

Effect of Paste Properties on Extrudate Freezing Time in Freeze-Form Extrusion Fabrication Processes

Mingyang Li, Robert G. Landers, Ming C. Leu

MSEC 2014; V002T02A042doi:https://doi.org/10.1115/MSEC2014-4038

Abstract

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Topics: Extruding , Freezing , Manufacturing , Solids , Steady state , Temperature , Collapse , Computer simulation , Engineering simulation , Shapes

Feature Extraction of Rolling Bearing Fault Based on Ensemble Empirical Mode Decomposition and Correlation Dimension

Lei Zhao, Zude Zhou, Yang Yin, Rong Chen, Quan Liu, Qin Wei

MSEC 2014; V002T02A043doi:https://doi.org/10.1115/MSEC2014-4070

Abstract

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Topics: Dimensions , Feature extraction , Rolling bearings , Machinery , Noise (Sound) , Signals , Algorithms , Attractors , Cycles , Fault diagnosis

Fixture Layout Optimization Based on Social Radiation Algorithm

Yanfeng Xing, Jun Ni, Shuhuai Lan

MSEC 2014; V002T02A044doi:https://doi.org/10.1115/MSEC2014-4098

Abstract

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Topics: Algorithms , Optimization , Radiation (Physics) , Design , Genetic algorithms , Gutters , Manufacturing , Sheet metal , Welding

Fully Resolved Numerical Simulations of Fused Deposition Modeling

Sadegh Dabiri, Steven Schmid, Gretar Tryggvason

MSEC 2014; V002T02A045doi:https://doi.org/10.1115/MSEC2014-4107

Abstract

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Topics: Computer simulation , Modeling , Compacting , Computation , Cooling , Multiphase flow , Solidification , Trajectories (Physics)

Characterization of Fiber Pull-Outs in Drilled CFRP Holes Using Confocal Laser Microscope

Xin Wang, Patrick Kwon, Ruslan Pelikhatyy, Dave (Dae-Wook) Kim

MSEC 2014; V002T02A046doi:https://doi.org/10.1115/MSEC2014-4115

Abstract

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Topics: Carbon reinforced plastics , Fibers , Lasers , Microscopes , Drilling , Aircraft , Bonding

The Root Cause of Nose and Flank Wear and Their Behavior in Turning Ti-6Al-4V With Carbides and PCD Inserts

Trung Nguyen, Patrick Kwon, D. Kang, Tom Bieler

MSEC 2014; V002T02A047doi:https://doi.org/10.1115/MSEC2014-4116

Abstract

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Topics: Turning , Wear , Damage , Machining , Microscopes , Titanium alloys , Adhesion , Cutting , Cutting tools , Diffraction

Modeling and Compensation of Backlash and Harmonic Drive-Induced Errors in Robotic Manipulators

Patrick M. Sammons, Le Ma, Kyle Embry, Levi H. Armstrong, Douglas A. Bristow, Robert G. Landers

MSEC 2014; V002T02A048doi:https://doi.org/10.1115/MSEC2014-4123

Abstract

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Topics: Errors , Manipulators , Modeling , End effectors , Lasers , Kinematics , Manufacturing , Robots , Wear

Sizing Design for 4-High Cold Rolling Mills

Andrew W. Nelson, Feng Zhang, Arif S. Malik, Mark E. Zipf

MSEC 2014; V002T02A049doi:https://doi.org/10.1115/MSEC2014-4137

Abstract

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Topics: Cold rolling , Design , Strips , Gages , Sheet metal , Control systems , Fatigue , Fatigue analysis , Nonlinear programming , Rolling mills

Processing of Porous Zirconium Tungstate and Their Thermomechanical Properties

Mingang Wang, Truong Do, Patrick Kwon

MSEC 2014; V002T02A050doi:https://doi.org/10.1115/MSEC2014-4152

Abstract

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Topics: Thermomechanics , Zirconium , Graphite , Ceramics , Porosity , Sintering , Thermal expansion , Density , Elastic moduli , Oxide ceramics

Fatigue Evaluation of 8630 Cast Steel Subjected to Post-Weld Heat Treatment and Stress Relieving

Alireza Shirazi, Ihab Ragai

MSEC 2014; V002T02A051doi:https://doi.org/10.1115/MSEC2014-4175

Abstract

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Topics: Fatigue , Heat treating (Metalworking) , Steel , Stress , Fatigue life , Fatigue testing , Fatigue strength , Fillers (Materials) , Finite element analysis , Finite element model

A Straightening Stroke-Deflection Modeling and Simulating Approach Based on Online Measurement

Hong Lu, Yongquan Zhang, Okonkwo Valentine Tochukwu, Sheng Gao

MSEC 2014; V002T02A052doi:https://doi.org/10.1115/MSEC2014-4183

Abstract

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Topics: Deflection , Modeling , Errors

Multiobjective Optimization of End Milling HCHCr Using AlCrN PVD Coated Cutters With MOGA and RSMO

Shantisagar K. Biradar, Geeta S. Lathkar

MSEC 2014; V002T02A053doi:https://doi.org/10.1115/MSEC2014-4185

Abstract

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Topics: Milling , Pareto optimization , Cutting , Machining , Surface roughness , Wear , Coating processes , Coatings , Design , Genetic algorithms

Identification of Process Damping Coefficient Based on Material Constitutive Property

Xiaoliang Jin

MSEC 2014; V002T02A054doi:https://doi.org/10.1115/MSEC2014-4204

Abstract

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Topics: Damping , Cutting , Energy dissipation , Wear , Chatter , Finite element model , Machining , Stability , Vibration

Advances in Nontraditional Manufacturing Processes

An Investigation of the Effect of Nitrogen Phase on Cryogenic Machining Performance and a Case Study on Machining of Inconel 718 Alloy

Franci Pusavec, Cedric Courbon, Joel Rech, Janez Kopac, I. S. Jawahir

MSEC 2014; V002T02A055doi:https://doi.org/10.1115/MSEC2014-3992

Abstract

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Topics: Alloys , Machining , Nitrogen , Fluids , Friction , Heat , Lubrication , Manufacturing , Sensors , Sustainability

Experimental Investigation of Drilling Incorporated Electrochemical Discharge Machining

Baoyang Jiang, Shuhuai Lan, Jun Ni

MSEC 2014; V002T02A056doi:https://doi.org/10.1115/MSEC2014-4054

Abstract

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Topics: Drilling , Electrical discharge machining , Machining , Vibration , Brittleness , Electrodes , Micromachining , Performance , Piezoelectric actuators

Single Point Diamond Turning of Silicon by Using Micro-Laser Assisted Machining Technique

Hossein Mohammadi, H. Bogac Poyraz, Deepak Ravindra, John A. Patten

MSEC 2014; V002T02A057doi:https://doi.org/10.1115/MSEC2014-4138

Abstract

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Topics: Diamond turning , Lasers , Machining , Silicon , Cutting tools , Semiconductor wafers , Brittleness , Diamonds , Fiber lasers , Crystals

Investigation of Trochoidal Milling in Nickel-Based Superalloy Inconel 738 and Comparison With End Milling

Abram Pleta, Durul Ulutan, Laine Mears

MSEC 2014; V002T02A058doi:https://doi.org/10.1115/MSEC2014-4151

Abstract

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Topics: Milling , Nickel , Superalloys , Wear , Machining , Corrosion resistance , Creep , Cutting , Cycles , Machinability

Fabrication of Tapered Micro Pillars on Titanium Using Electric Discharge Micromachining

V. K. Jain, Vishnu Suthar, Anjali V. Kulkarni

MSEC 2014; V002T02A059doi:https://doi.org/10.1115/MSEC2014-4198

Abstract

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Topics: Columns (Structural) , Electric discharge , Manufacturing , Micromachining , Titanium , Alloys , Machinery , Machining , Titanium alloys , Aerospace industry

Magnetic Impelled Arc Butt Welding Implementation on Truck Chassis Components

Berna Balta

MSEC 2014; V002T02A060doi:https://doi.org/10.1115/MSEC2014-4211

Abstract

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Topics: Butt welding , Trucks , Design , Finite element analysis , Stress , Vibration , Durability , Frequency response , Manufacturing , Roads

Advances in Processing of Polymer and Polymer-Based Composites

Experimental Investigation of the Adhesion Between Thermoplastic Polyurethane and Acrylonitrile-Butadiene-Styrene Substrate

Felicia Stan, Catalin Fetecau

MSEC 2014; V002T02A061doi:https://doi.org/10.1115/MSEC2014-3927

Abstract

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Topics: Adhesion , Urethane elastomers , Fracture (Materials) , Temperature , Adhesives , Failure mechanisms , Injection molding , Optical microscopes , Polymers

In-Mold Monitoring of Temperature and Cavity Pressure During the Injection Molding Process

Catalin Fetecau, Felicia Stan, Laurentiu I. Sandu

MSEC 2014; V002T02A062doi:https://doi.org/10.1115/MSEC2014-3928

Abstract

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Topics: Cavities , Injection molding , Pressure , Temperature , Computer simulation , Computer software , Flow (Dynamics) , Molding , Polymers , Pressure sensors

Sintering of Powders From Fiberglass Recycling

Fabrizio Quadrini

MSEC 2014; V002T02A063doi:https://doi.org/10.1115/MSEC2014-4097

Abstract

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Topics: Glass reinforced plastics , Recycling , Sintering , Bricks , Plates (structures) , Bending strength , Coating processes , Coatings , Density , Diffusion (Physics)

Ultrasonic Consolidation of Thermoplastic Composite Prepreg for Automated Tape Layup

Robert H. Rizzolo, Daniel Walczyk

MSEC 2014; V002T02A064doi:https://doi.org/10.1115/MSEC2014-4167

Abstract

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Topics: Thermoplastic composites , Composite materials , Heating , Stiffness , Welding , Aerospace industry , Bending strength , Carbon , Glass , Lasers

Equipment and Tooling Design Innovations to Enhance Manufacturing Processes

A Multi-Axis Deep Drawing Servo Press With Non-Overconstrained Architecture

Francesco Meoni, Adrian Lutey, Alessandro Fortunato, Marco Carricato

MSEC 2014; V002T02A065doi:https://doi.org/10.1115/MSEC2014-3970

Abstract

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Topics: Servomechanism presses , Servomechanisms , Construction , Power presses , Design , Dynamic models , Energy conversion , Energy efficiency , Engineering prototypes , Hydraulic presses

Experimental Validation of Active Fixture Design Methodology

Thomas N. Papastathis, Otto Jan Bakker, Svetan M. Ratchev, Atanas A. Popov

MSEC 2014; V002T02A066doi:https://doi.org/10.1115/MSEC2014-4166

Abstract

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Topics: Design methodology , Clamps (Tools) , Design , Finishes , Fixturing , Milling

External High-Order Multistage Modified Elliptical Helical Gears and Design Procedure of Its Gear Pair

Jiang Han, Youyu Liu, Dazhu Li, Lian Xia

MSEC 2014; V002T02A067doi:https://doi.org/10.1115/MSEC2014-4172

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Topics: Design , Gears , Helical gears , Cutting , Pressure

Forming and Joining of Traditional and Lightweight Materials

Effect of Weld Defects on Tensile Properties of Lightweight Materials and Correlations With Phased Array Ultrasonic Nondestructive Evaluation

Mohammad W. Dewan, M. A. Wahab, Ayman M. Okeil

MSEC 2014; V002T02A068doi:https://doi.org/10.1115/MSEC2014-3950

Abstract

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Topics: Nondestructive evaluation , Tensile strength , Fracture toughness , Welding , Aluminum alloys , Alloys , Aluminum , Optical microscopes , Porosity , Tensile testing

Analytical Methodology for the Process and Joint Design of Form-Fit Joining by Die-Less Hydroforming

C. Weddeling, S. Gies, N. Ben Khalifa, A. Erman Tekkaya

MSEC 2014; V002T02A069doi:https://doi.org/10.1115/MSEC2014-3955

Abstract

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Topics: Design , Joining , Aluminum , Automotive engineering , Bending (Stress) , Friction , Geometry , Manufacturing , Materials properties , Membranes

Towards Computationally Tractable Simulations of Metal Forming Processes With Evolving Microstructures

Marko Knezevic, Daniel J. Savage, Nicholas W. Landry

MSEC 2014; V002T02A070doi:https://doi.org/10.1115/MSEC2014-3984

Abstract

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Topics: Engineering simulation , Metalworking , Simulation , Crystals , Compacting , Compression , Computers , Plane strain , Plasticity , Statistical distributions

Modelling Static and Dynamic Kinetics of Microstructure Evolution in Type 316 Stainless Steel During Hot Rolling

Eduardo E. V. Dupin, Akira Yanagida, Jun Yanagimoto

MSEC 2014; V002T02A071doi:https://doi.org/10.1115/MSEC2014-3987

Abstract

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Topics: Hot rolling , Modeling , Stainless steel , Flow (Dynamics) , Pipes , Boundary-value problems , Compression , Constitutive equations , Dislocation density , Grain size

Experimental Study on Friction Stir Welding of Dissimilar Al 6061 to Trip 780/800 Steel

Xun Liu, Shuhuai Lan, Jun Ni

MSEC 2014; V002T02A072doi:https://doi.org/10.1115/MSEC2014-3991

Abstract

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Topics: Friction , Steel , Welding , Temperature , Cross section (Physics) , Heat , High temperature , Scanning electron microscopes , Temperature distribution , Temperature measurement

A Comprehensive Experimental Study on the Effect of Process Parameters in Warm Roll Bonding of Aluminum Sheets

Matteo Strano, Juan S. Sanchez, Valerio Mussi, Michele Monno

MSEC 2014; V002T02A073doi:https://doi.org/10.1115/MSEC2014-4000

Abstract

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Topics: Aluminum , Bonding , Heat treating (Metalworking) , Temperature , Annealing , Bond strength , Diffusion (Physics) , Surface preparation , Surface quality , Wall thickness

Multiaxial Stress Tests on Lightweight Materials in Support of Material Modeling and Accurate Sheet Forming Simulations

Toshihiko Kuwabara

MSEC 2014; V002T02A074doi:https://doi.org/10.1115/MSEC2014-4002

Abstract

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Topics: Engineering simulation , Modeling , Simulation , Stress , Anisotropy , Deformation , Mechanical testing , Metals , Metalworking , Sheet metal

Evaluating the Performance of Current Self-Pierce Rivet Technology for the Joining of High Strength Steel and Aluminum Alloys

S. N. Van Hall, K. O. Findley, A. M. Campbell

MSEC 2014; V002T02A075doi:https://doi.org/10.1115/MSEC2014-4026

Abstract

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Topics: Aluminum alloys , High strength steel , Joining , Riveting , Rivets , Fracture (Materials) , Fracture (Process) , Alloys , Vickers hardness testing , Aluminum

Dissimilar Material Joint Strength and Structure for Friction Stir Forming Process

Kenneth A. Ogata, Sladjan Lazarevic, Scott F. Miller

MSEC 2014; V002T02A076doi:https://doi.org/10.1115/MSEC2014-4044

Abstract

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Topics: Friction , Aluminum , Fracture (Materials) , Fracture (Process) , Aluminum alloys , Angular momentum , Automotive industry , Bonding , Carbon dioxide , Cavities

An Investigation of the Ring Hoop Tension Test for Anisotropic Tubes

Christopher P. Dick, Yannis P. Korkolis

MSEC 2014; V002T02A077doi:https://doi.org/10.1115/MSEC2014-4057

Abstract

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Topics: Anisotropy , Tension , Friction , Pressure , Damage , Errors , Finite element analysis , Gages , Machining , Residual stresses

Friction Stir Blind Riveting for Dissimilar Cast MG AM60 and Al Alloy Sheets

Junying Min, Jingjing Li, Weiming Wang, Blair E. Carlson, Yongqiang Li, James F. Quinn, Jianping Lin

MSEC 2014; V002T02A078doi:https://doi.org/10.1115/MSEC2014-4061

Abstract

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Topics: Aluminum alloys , Friction , Riveting , Heat , Joining , Metals , Rivets , Shear (Mechanics) , Stress , Tensile strength

Experimental Estimation of Size Effect and Formability in Microscale Deep Drawing Process Using Copper Sheet

Jung Soo Nam, Sang Won Lee, Hong Seok Kim

MSEC 2014; V002T02A079doi:https://doi.org/10.1115/MSEC2014-4069

Abstract

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Topics: Copper , Microscale devices , Size effect , Deformation , Blanks , Sheet metal , Stress , Failure , Tooling

Vaporizing Foil Actuator Welding of AA6061 With Cu110: Effect of Heat Treatment Cycles on Mechanical Properties and Microstructure

Anupam Vivek, Steven R. Hansen, Bert C. Liu, Glenn S. Daehn

MSEC 2014; V002T02A080doi:https://doi.org/10.1115/MSEC2014-4118

Abstract

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Topics: Actuators , Cycles , Heat treating (Metalworking) , Mechanical properties , Welding , Welded joints , Aluminum , Copper , Failure , Intermetallic compounds

Vaporizing Foil Actuator: Controlling the Pressure Pulse for Impulse Metalworking

Steven R. Hansen, Anupam Vivek, Glenn S. Daehn

MSEC 2014; V002T02A081doi:https://doi.org/10.1115/MSEC2014-4125

Abstract

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Topics: Actuators , Impulse (Physics) , Metalworking , Pressure , Collisions (Physics) , Die cutting , Embossing , High pressure (Physics) , Probes , Shearing (Deformation)

A Mixed Toolpath Strategy for Improved Geometric Accuracy and Higher Throughput in Double-Sided Incremental Forming

Rui Xu, Huaqing Ren, Zixuan Zhang, Rajiv Malhotra, Jian Cao

MSEC 2014; V002T02A082doi:https://doi.org/10.1115/MSEC2014-4127

Abstract

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Topics: Geometry

Formability Enhancement in Titanium Tube Flaring by Controlling the Deformation Path

Chetan P. Nikhare, Brad L. Kinsey, Yannis P. Korkolis

MSEC 2014; V002T02A083doi:https://doi.org/10.1115/MSEC2014-4133

Abstract

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Topics: Deformation , Titanium , Failure , Shapes , Computer simulation , Delays , Geometry

Modeling of Strength Differential Effects in HCP Sheet Materials

Srihari Kurukuri, Michael Worswick

MSEC 2014; V002T02A084doi:https://doi.org/10.1115/MSEC2014-4134

Abstract

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Topics: Modeling , Sheet materials , Stress , Compression , Tension , Compressive stress , Computer software , Displacement , Finite element analysis

On the Manufacture of Lightweight Alloy Tubes via Friction Stir Back Extrusion: Process Evaluation and Material Performance

Justin L. Milner, Fadi Abu-Farha

MSEC 2014; V002T02A085doi:https://doi.org/10.1115/MSEC2014-4148

Abstract

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Topics: Alloys , Extruding , Friction , Mechanical properties , Deformation , Electron backscatter diffraction , Energy efficiency , Manufacturing , Optical microscopy , Performance

Effect of EAM Pulsed Current on 1450 MPA Martensitic Steel

Megan A. Lobdell, John T. Roth, Chetan P. Nikhare, Dennie Parsons, Dae-Ho Yang, Hyun-Woo Lee, Sung-Tae Hong

MSEC 2014; V002T02A086doi:https://doi.org/10.1115/MSEC2014-4161

Abstract

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Topics: Martensitic steel , Ductility , Electric current , Elongation , Tensile strength , Current density , Flow (Dynamics) , Heat , Metals , Production equipment

Enhancement of Tribological Performance via Innovative Tooling Design for Extrusion Processes

James B. Lowrie, Gracious Ngaile

MSEC 2014; V002T02A087doi:https://doi.org/10.1115/MSEC2014-4170

Abstract

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Topics: Design , Extruding , Tooling , Tribology , Friction , Lubricants , Coating processes , Coatings , High pressure (Physics) , Stress

Extrusion of Multi-Material Components

Nooman Ben Khalifa, Annika Foydl, Daniel Pietzka, Andreas Jäger, A. Erman Tekkaya

MSEC 2014; V002T02A088doi:https://doi.org/10.1115/MSEC2014-4197

Abstract

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Topics: Extruding , Composite materials , Steel , Aluminum , Analytical methods , Numerical analysis , Wire

Laser, Process Innovations and Energy Field Manufacturing Methodology

Multi-Scale Finite Element Modeling of Alumina Ceramics Undergoing Laser-Assisted Machining

Xiangyang Dong, Yung C. Shin

MSEC 2014; V002T02A089doi:https://doi.org/10.1115/MSEC2014-3956

Abstract

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Topics: Ceramics , Finite element analysis , Lasers , Machining , Modeling , Cutting , High temperature , Separation (Technology) , Traction , Weight (Mass)

Pulsed Laser Ablation of Lithium Ion Battery Electrodes

Adrian H. A. Lutey, Alessandro Fortunato, Alessandro Ascari, Simone Carmignato, Leonardo Orazi

MSEC 2014; V002T02A090doi:https://doi.org/10.1115/MSEC2014-3967

Abstract

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Topics: Electrodes , Laser ablation , Lithium-ion batteries , Coating processes , Coatings , Fluence (Radiation measurement) , Lasers , Aluminum , Anodes , Copper

A Numerical Study on Welding Stainless Steel With Lasers

Junke Jiao, Wenwu Zhang, Jiaqing Sun

MSEC 2014; V002T02A091doi:https://doi.org/10.1115/MSEC2014-3988

Abstract

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Topics: Lasers , Stainless steel , Welding , Fiber lasers , Temperature , Thermal stresses

Residual Stress Modeling of Powder Injection Laser Surface Cladding for Die Repair Applications

Santanu Paul, Kaunain Ashraf, Ramesh Singh

MSEC 2014; V002T02A092doi:https://doi.org/10.1115/MSEC2014-4029

Abstract

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Topics: Cladding systems (Building) , Lasers , Maintenance , Modeling , Stress , Residual stresses , Heat , Thermomechanics , Additive manufacturing , Carbon dioxide lasers

Laser Crystallization of Transparent AZO Films on Sapphire With High Electron Mobility for Photo-Application

Qiong Nian, Martin Y. Zhang, Bradley D. Schwartz, Gary J. Cheng

MSEC 2014; V002T02A093doi:https://doi.org/10.1115/MSEC2014-4051

Abstract

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Topics: Crystallization , Electron mobility , Lasers , Sapphire , Transparency , Temperature , Electrical conductivity , Thermal conductivity , Electrical resistivity , Optical measurement

Experimental Study on Laser High-Speed Micro-Processing

Wenwu Zhang, Junke Jiao, Liang Ruan, Tianrun Zhang

MSEC 2014; V002T02A094doi:https://doi.org/10.1115/MSEC2014-4065

Abstract

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Topics: Lasers , Machining , Micromachining , Steel

Review on the Development of Non-Destructive Testing Based on Laser Ultrasonic Technique

Yuanfeng He, Wenwu Zhang

MSEC 2014; V002T02A095doi:https://doi.org/10.1115/MSEC2014-4066

Abstract

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Topics: Lasers , Nondestructive evaluation , Inspection , Materials properties , Quality control , Signals , Simulation , Transducers , Vibration

A Parametric Study on Laser Welding of Magnesium Alloy AZ31 by a Fiber Laser

Neil S. Bailey, Wenda Tan, Yung C. Shin

MSEC 2014; V002T02A096doi:https://doi.org/10.1115/MSEC2014-4165

Abstract

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Topics: Fiber lasers , Laser welding , Magnesium alloys , Lasers , Welded joints , Geometry , Simulation , Welding , Plates (structures)

Diamond, Lean Innovation and Intelligent Energy Field Manufacturing

Wenwu Zhang, Nan Jiang, Tianrun Zhang, JunAn Zhang

MSEC 2014; V002T02A097doi:https://doi.org/10.1115/MSEC2014-4173

Abstract

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Topics: Diamonds , Innovation , Manufacturing , Economics , Sustainability

Laser Assisted Cold Bending of High Strength Steels

Erica Liverani, Alessandro Ascari, Alessandro Fortunato, Adrian Lutey

MSEC 2014; V002T02A098doi:https://doi.org/10.1115/MSEC2014-4178

Abstract

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Topics: High strength steel , Lasers , Heat treating (Metalworking) , Simulation , Fracture (Materials) , Heating , Reliability , Temperature , Work hardening

Surface Micro-Scale Patterning for Biomedical Implant Material of Pure Titanium via High Energy Pulse Laser Peening

Ninggang Shen, Chelsey N. Pence, Robert Bowers, Yin Yu, Hongtao Ding, Clark M. Stanford, Ibrahim T. Ozbolat

MSEC 2014; V002T02A099doi:https://doi.org/10.1115/MSEC2014-4181

Abstract

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Topics: Biomedicine , Laser hardening , Microscale devices , Titanium , Shock waves , Alloys , Damage , Numerical analysis , Osteoblasts , Patient treatment

Investigation and Optimization of Disk-Laser Welding of 1 MM Thick Ti-6Al-4V Titanium Alloy Sheets

Fabrizia Caiazzo, Vittorio Alfieri, Ilaria Fierro, Vincenzo Sergi

MSEC 2014; V002T02A100doi:https://doi.org/10.1115/MSEC2014-4184

Abstract

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Topics: Disks , Lasers , Optimization , Titanium alloys , Welding , Butt welding , Experimental design , Grain size , Heat , Laser welding

Numerical Investigation of Two-Dimensional Thermally Assisted Ductile Regime Milling of Brittle Materials

Jianfeng Ma, Xianchen Ge, Shuting Lei

MSEC 2014; V002T02A101doi:https://doi.org/10.1115/MSEC2014-4191

Abstract

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Topics: Brittleness , Milling , Machining , Temperature , Boundary-value problems , Computer simulation , Cutting , Finite element methods , Finite element model , Lasers

Experimental and Numerical Analysis of Laser Peen Forming Mechanisms of Sheet Metal

Hua Ding, Ninggang Shen, Keqin Li, Wu Bo, Chelsey N. Pence, Hongtao Ding

MSEC 2014; V002T02A102doi:https://doi.org/10.1115/MSEC2014-4210

Abstract

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Topics: Lasers , Numerical analysis , Sheet metal , Deformation , Aluminum , Finite element analysis , High pressure (Physics) , Sheet metal work , Shock waves , Simulation results

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Advancement in Manufacturing Processes for Energy Efficiency

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Advances in Modeling, Analysis, and Simulation of Manufacturing Processes

Advances in Nontraditional Manufacturing Processes

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Equipment and Tooling Design Innovations to Enhance Manufacturing Processes

Forming and Joining of Traditional and Lightweight Materials

Laser, Process Innovations and Energy Field Manufacturing Methodology

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