The metal pressing process which is widely used in many industries has advantages over casting process for producing large and thick blades of Francis turbine. For the design of pressing process, blank design should be firstly performed to determine the dimension of the flat blank. In fact, the traditional trial and error approach is not applicable for the blade design for Francis turbines that is not standard because of the different hydraulic characteristics of a hydropower plant from site to site. The powerful computing technology makes it possible to desgn optimum blanks by numerical modeling and simulation. In this paper, the multi-step inverse finite element approach is investigated for blank design and an elasto-plastic model has been built by using the well-known software ANSYS. Unfolding tests with cylindrical sections have been carried out and the numerical results agree well with the analytical results. Thereafter, a large and thick blade of Francis turbine for hydropower plants has been successfully unfolded by the FE model. Finally, for ensuring the machining of the blade after the pressing process, a new contour is obtained by extending the boundary of the flat blank provided by the FE model.
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ASME 2012 International Mechanical Engineering Congress and Exposition
November 9–15, 2012
Houston, Texas, USA
Conference Sponsors:
- ASME
ISBN:
978-0-7918-4519-6
PROCEEDINGS PAPER
Simulation of Blank Design for Blades of Francis Turbines
Zhengkun Feng,
Zhengkun Feng
University of Quebec, Montreal, QC, Canada
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Henri Champliaud,
Henri Champliaud
University of Quebec, Montreal, QC, Canada
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Michel Sabourin,
Michel Sabourin
Alstom Hydro Canada Inc., Sorel-Tracy, QC, Canada
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Sebastien Morin
Sebastien Morin
University of Quebec, Montreal, QC, Canada
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Zhengkun Feng
University of Quebec, Montreal, QC, Canada
Henri Champliaud
University of Quebec, Montreal, QC, Canada
Michel Sabourin
Alstom Hydro Canada Inc., Sorel-Tracy, QC, Canada
Sebastien Morin
University of Quebec, Montreal, QC, Canada
Paper No:
IMECE2012-86427, pp. 23-30; 8 pages
Published Online:
October 8, 2013
Citation
Feng, Z, Champliaud, H, Sabourin, M, & Morin, S. "Simulation of Blank Design for Blades of Francis Turbines." Proceedings of the ASME 2012 International Mechanical Engineering Congress and Exposition. Volume 3: Design, Materials and Manufacturing, Parts A, B, and C. Houston, Texas, USA. November 9–15, 2012. pp. 23-30. ASME. https://doi.org/10.1115/IMECE2012-86427
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