Hot forming die quenching (HFDQ) is used to transform ultrahigh strength steel blanks into martensitic body-in-white components that are lighter than parts made from traditional mild steels, without sacrificing crash performance. The part is sometimes locally reinforced by spot-welding patches to the blanks, but the increased thickness of the patched blanks sometimes results in incomplete austenitization, which can compromise the strength of as-formed parts. This paper presents an integrated thermo-metallurgical model of the austenitization of Al-Si coated 22MnB5 within a roller hearth furnace. While previous models account for the latent heat of austenitization by heuristically adjusting the specific heat, the present model explicitly simulates austenite formation using a first-order metallurgy submodel derived from dilatometry measurements. The model is validated by comparing predicted temperatures to measurements carried out on coupons heated within a lab-scale muffle furnace and full-sized blanks heated in an industrial-scale roller hearth furnace. Finally, the model is used to optimize roller speed based on zone temperatures.
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ASME 2017 International Mechanical Engineering Congress and Exposition
November 3–9, 2017
Tampa, Florida, USA
Conference Sponsors:
- ASME
ISBN:
978-0-7918-5843-1
PROCEEDINGS PAPER
Development of a Thermo-Metallurgical Model to Predict Heating and Austenitization of 22MnB5 for Hot Forming Die Quenching
M. Verma,
M. Verma
University of Waterloo, Waterloo, ON, Canada
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J. R. Culham,
J. R. Culham
University of Waterloo, Waterloo, ON, Canada
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M. Di Ciano,
M. Di Ciano
University of Waterloo, Waterloo, ON, Canada
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K. J. Daun
K. J. Daun
University of Waterloo, Waterloo, ON, Canada
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M. Verma
University of Waterloo, Waterloo, ON, Canada
J. R. Culham
University of Waterloo, Waterloo, ON, Canada
M. Di Ciano
University of Waterloo, Waterloo, ON, Canada
K. J. Daun
University of Waterloo, Waterloo, ON, Canada
Paper No:
IMECE2017-71013, V008T10A057; 9 pages
Published Online:
January 10, 2018
Citation
Verma, M, Culham, JR, Di Ciano, M, & Daun, KJ. "Development of a Thermo-Metallurgical Model to Predict Heating and Austenitization of 22MnB5 for Hot Forming Die Quenching." Proceedings of the ASME 2017 International Mechanical Engineering Congress and Exposition. Volume 8: Heat Transfer and Thermal Engineering. Tampa, Florida, USA. November 3–9, 2017. V008T10A057. ASME. https://doi.org/10.1115/IMECE2017-71013
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